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  2. Tungsten Information

Tungsten Carbide Ball National Standard

Category: Tungsten Information
Published on 10 September 2015

The priority of tungsten carbide ball diameter Dw(mm) table:

Nominal diameter Dw of tungsten carbide ball(mm)

0.5

9

38

0.8

10

40

1

12

42

1.5

14

44

2

16

46

2.5

18

48

3

20

50

3.5

22

52

4

24

54

4.5

26

56

5

28

58

5.5

30

60

6

32

65

7

34

70

8

36

75

If need other diameters,the customer can negotiate with the manufactory directly.

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Tungsten Carbide Ball Grinding Mechanism

Category: Tungsten Information
Published on 10 September 2015

Tungsten carbide ball grinding diagram below, which shows that the processing is between two cast iron lapping plates. And there is V-shaped groove on the under plate, which the groove angle is generally 60°or 90°. The material of rotation plate is the same, and the next turn plate rotation drive tungsten carbide ball trenches friction and rotational torque in the rotation and orbital motion testimony. Tungsten carbide ball contacts the groove of the grinding plate with three-point or three-line, which contact with the rotating plate driven ball as to be parallel to the axis of rotation of the grinding plate motion.

Due to the differences of line speed and the contact pressure, the contact points with the groove (line) to drive the ball as perpendicular to the axis of rotation of the grinding plate motion. The size of the spin angular groove angle is related to the shape, the angle of the groove and the rotating speed of grinding plate, which directly affects the efficiency and the machining accuracy of tungsten carbide ball grinding.
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How To Correctly Use Cemented Carbide Drill BitsⅡ

Category: Tungsten Information
Published on 10 September 2015
3.Proper cooling process of cemented carbide drill bits
 
(1) For external cooling, you should pay attention to the directional combination of cooling, and into the upper and lower echelon configuration. Then the carbide drill bits can work correctly.
 
(2) For the inner cooling, you should pay attention to the pressure and flow rate, and you should avoid the leakage of the cooling liquid.
 
4.Correct drilling technology
 
The drilling technology is also important to the correct use of cemented carbide drill bits.
 
(1) When the drilling surface angle > 8°, please do not start drilling; when the drilling surface angle <8°, the feed should be reduced to 1/2~1/3 of the normal.
 
(2) When the drilling surface angle>5°, the feed should be reduced to 1/2~1/3 of the normal.
 
(3) When drilling the cross hole, the feed should be reduced to 1/2~1/3 of the normal. Three-wing 
bit is the best choice.
 
(4) Two-wing cemented carbide drill bit can not be used for reaming, which will make the drill bits work incorrectly. Three-wing bit can be used for reaming.
 
All the cemented carbide drill bits should be correctly used depending on their work  pieces, then they may play the biggest roles.  
 
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How To Correctly Use Cemented Carbide Drill BitsⅠ

Category: Tungsten Information
Published on 10 September 2015

Cemented carbide is widely used as solid carbide cutting tools, such as drill bits. Correctly use cemented carbide drill bits, to turn material resources to good account,is a mechanical processing practitioner’s responsibility.

How to correctly use cemented carbide drill bits? It mainly includes the following aspects:

1.Choose the right machine tool

Cemented carbide drill bits can be correctly used in those machine tools with high power and good rigidity, such as CNC machine tool and machining center. Radial drill and universal milling machine should not be chosen due to the low power and poor precision of the spindle, which are easily lead to early collapse of the cemented carbide drill bits.

2.Choose the right tool holder of cemented carbide drill bits

If you want to correctly use cemented carbide drill bits, collet chuck, side handle and hydraulic chuck can all be used as tool holder. For quickly change chuck, because the clamping force of it is not enough, you should rather not choose it.

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Tungsten Carbide Manufacturer & Supplier: Chinatungsten Online - http://www.tungsten-carbide.com.cn
Tel.: 86 592 5129696; Fax: 86 592 5129797
Email:This email address is being protected from spambots. You need JavaScript enabled to view it.
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Cobalt Interlayed TiN-coated Tungsten Carbide Cutting Tool’s Performance Ⅱ

Category: Tungsten Information
Published on 10 September 2015
1.Introduction
Hard coatings such as TiN, TiCN, TiAlN, etc. have been applied industrially under wide circumstance for improving mechanical properties and lifetime of tools, dies, and mechanical parts. One of the most important parameters of such hard coatings is the adhesion between coating layer and substrate , because various kinds of loads including cyclic, mechanical, and thermal loads are considerably applied to the coated wares in actual use. In order to improve adhesion, various methods such as pre-treatment s of substrate, adoption of interlayer, multi- layers or functionally graded layers were studied. As a suitable method for improvement of the adhesion between steel substrate s and Ti-based coatings, Ti interlayers have been shown to lead to substantial increase in the adhesion strength . The origin of improved adhesion has reported that Ti interlayer is to have a strong affinity to oxide layers remaining on the surface of the substrate as well as to relieve shear stresses in the interface. Although interlayers of Ti, Ta, W, Mo, and Si were developed and reported in senses of materials engineering , their cutting performance was scarcely reported. In relation to Co interlayer and post-annealing, their impact on the cutting performance for end-mill coated tool has not been verified for the reliability of tool wear distribution. The most common distributions for analyzing the reliability of mechanical systems are the exponential, log-normal, and Weibull distributions.
 
In this study, the adhesion behavior of the adhesion behavior of TiN coatings on cutting tools of WC-Co by hybrid coating method was studied with Co interlayer and post- annealings on cutting tools of WC-Co by hybrid coating method was studied with Co interlayer and post- annealing. The adhesion strength, failure behavior, and Co diffusion from substrate were comparatively investigated related to interlayer thickness and heat treatment. Cutting tests against AISI D2 cold- worked die steel and their reliability tests were studied. To verify the goodness of fit for tool wear distribution, normal distribution and log-normal distribution by chi-squared test were considered.
 
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Tungsten Carbide Manufacturer & Supplier: Chinatungsten Online - http://www.tungsten-carbide.com.cn
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Atomic Layer Deposition of Tungsten Using Sequential Surface Chemistry with A Sacrificial Stripping Reaction

Category: Tungsten Information
Published on 09 September 2015

Tungsten (W) films were grown with atomic layer control using a novel sequence of self-limiting surface reactions. The tungsten film growth was achieved by dividing the binary reaction WF6+Si2H6→W+2SiHF3+2H2 into two separate half-reactions. Alternating exposures to WF6 and Si2H6 in an ABAB… sequence produced tungsten deposition at temperatures between 425 and 600 K. The Si2H6 reactant served only a sacrificial role to strip fluorine from tungsten without incorporating into the film. FTIR spectroscopic investigations demonstrated that the WF6 and Si2H6 half-reactions were complete and self-limiting at T>400 K. In situ spectroscopic ellipsometry measurements determined a tungsten growth rate of 2.5 Å/AB cycle with WF6 and Si2H6 reactant exposures sufficient for complete half-reactions. The surface topography of the deposited tungsten films was flat indicating smooth film growth. The tungsten films were either amorphous or composed of very small crystalline grains and contained no measurable silicon or fluorine. These results represent the first demonstration of atomic layer deposition of smooth single-element metal films using sequential surface chemistry.

 

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Tungsten Carbide Ball Process

Category: Tungsten Information
Published on 09 September 2015

Tungsten carbide ball has high hardness and usually above 87 HRA, which is double than normal steel ball so that the process is also difficult. The main problem is that the low surface energy of tungsten carbide ball, grinding media and abrasive adhesion is poor. Therefore, it has a huge influence on the efficiency and the accuracy or the surface roughness of tungsten carbide ball. Secondly, the rotation of tungsten carbide ball in the grinding plate is poor, which affects the machining accuracy carbide ball to some extent, especially spherical error.

At present, the most of equipments are based on steel ball process, which needs us to improve the equipment and grinding structure, choose proper grinding compounds and grinding plate for optimizing the parameters. In addition, high precision tungsten carbide ball milling mode includes that four-axis ball milling, V-groove grinding, conical grinding, spin rotation control, magnetic grinding and two-way rotation grinding.
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Tungsten Carbide Manufacturer & Supplier: Chinatungsten Online - http://www.tungsten-carbide.com.cn
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Tungsten Carbide Ball Grades

Category: Tungsten Information
Published on 09 September 2015

Some main tungsten carbide ball grades table

Grades

WC contents(%)

Co contents(%)

Hardness(HRA)

Density(g/cm3)

TRS (N/cm2)

YG6

94

6

89.5

14.5-14.9

1380

YG6X

94

6

91

14.6-15.0

1500

YG8

92

8

89.5

14.5-14.9

1600

YG10

90

10

89.5

14.3-14.7

2200

YG15

85

15

87

13.9-14.2

2100

The table shows that the hardness will decrease by the increasing Co content, while its toughness and bending strength is enhancing. In addition, fine grain has higher density and hardness than coarse grain and other properties are also improving after sintering.


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Tungsten Carbide Manufacturer & Supplier: Chinatungsten Online - http://www.tungsten-carbide.com.cn
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n

Determination of Arsenic,Copper,Manganese,Molybdenum,Phosphorus and Silicon in Ferrotungsten

Category: Tungsten Information
Published on 09 September 2015

Determination of arsenic,copper,manganese,molybdenum,phosphorus and silicon in ferrotungsten by inductively coupled plasma atomic emission spectrometry.

A simultaneous determination method of arsenic,copper,manganese,molybdenum,phosphorus and silicon in ferrotungsten by inductively coupled plasma-atomic emission spectrometry was established.The samples were dissolved with oxalic acid and hydrogen peroxide.The matrix elements(W and Fe) and other coexisting elements had no interference with the testing elements.Under the optimal conditions,the detection limits of arsenic,copper,manganese,molybdenum,phosphorus and silicon were 0.009,0.006,0.000 1,0.000 3,0.005 and 0.002 μg/mL,respectively.The standard addition recoveries were 95 %-108 %,and the relative standard deviation(RSD,n=3) was 0.1 %-3.3 %.The proposed method has been applied to the determination of certified reference material,the results were in good agreement with the certified values.



 

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Cobalt Interlayed TiN-coated Tungsten Carbide Cutting Tool’s PerformanceⅠ

Category: Tungsten Information
Published on 09 September 2015

Abstract

To improve the adhesion strength between TiN coatings and WC-Co substrate, interlayer of Co was pre-deposited onto WC-Co substrates prior to the TiN coating process. The thickness and post-annealing effects of Co interlayer on the adhesion property were investigated through scratchtests in this work. The highest critical load of approximately 84 N was obtained for the TiN coating with Co-interlayer sputter-time of 10 min and the critical load increased up to 97 N after post-annealing at 600 °C for 2 h. It was found that the adhesion of TiN coatings was strongly influenced by the thickness of Co interlayer. TiN without Co interlayer and TiN with three kinds of Co interlayer coatings were applied to end-mill tools made of WC-Co material with a hybrid coating technique.

Cutting tests for die steel AISI D2 cold-worked die steel (60 HRC) and their reliability tests were studied. The tool life of TiN-coated tool with Co interlayer having the critical thickness of 0.027 μm was improved for over 36% as compared to only TiN-coated tools. The experimentation was repeatedly performed in order to verify the goodness of fit for tool wear distribution. The flank wear of TiN-coated tool with Co interlayer at given time condition is suitable for normal distribution and log-normal distribution by chi-squared test.

 

Tungsten Carbide Manufacturer & Supplier: Chinatungsten Online - http://www.tungsten-carbide.com.cn
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