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  1. Home
  2. Tungsten Information

W-Cu Thermal, Electrical Conductivity Comparison of Different Process (2/2)

Category: Tungsten Information
Published on 29 March 2016

While for tungsten copper (W-Cu) two phases heat sink material, it has lower coefficient of thermal expansion, which thermal expansion behavior is much more complex than a single-phase material. The experiment shows that t lower temperatures, tungsten-copper composite material showed a negative thermal expansion, but only when the temperature exceeds a certain value showed positive expansion. Tungsten copper sample coefficient of thermal expansion of injection molding and compression molding process under more stable than copper infiltration sample, the magnitude of change is smaller.

This is due to the phase change, as well as the internal organization of the reasons magnetic stretch, thermal expansion of the material will show some special law. By increasing the degree of constraint W phase at elevated temperatures in the expansion phase of Cu, thereby reducing the thermal expansion coefficient of tungsten copper composite material. In addition, since the difference of the coefficient of thermal expansion of the materials, tungsten copper composite material will produce complex stress inside, whose distribution will restrain the thermal expansion behavior.

As for the electrical conductivity, it was detected by eddy current method. When an alternating current is cut coil (also called probes) near the surface of a conductive material, since the coil alternating magnetic field, it has an effect on the material surface and near surface induced swirling current, which called the vortex. Materials and eddy currents generate their own magnetic field coil reacts, which is related to the size of the surface conductivity near the surface. Non-ferromagnetic conductive material can be directly detected by eddy current sensor. After testing found that the sample injection molded tungsten copper has the highest conductivity, reaches 37.43%IACS, which is higher than molding sample (29.85%IACS) and infiltrated sample (33.18%IACS).

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W-Cu Thermal, Electrical Conductivity Comparison of Different Process (1/2)

Category: Tungsten Information
Published on 29 March 2016

Except test of hardness, density and micro-structure, for tungsten copper composite materials, which is widely used in EDM electrode, high-voltage discharge tube and heat sink, test of thermal properties (includes thermal conductivity and the coefficient of thermal expansion) and electrical conductivity are also essential. There is the test result of thermal and electrical conductivity by three different kinds of process:

W-Cu Thermal and Electrical Conductivity Comparison of Different Process

From the graph above, we can clearly see that among the three kinds of process, tungsten copper composite powder by PIM (Powder Injection Molding) has the highest thermal conductivity, reaches 217W/(m·k), compared with molding process and Cu infiltration. Combined with micro-structure of them, the researchers conclude some main reasons:

1. Although tungsten copper composite material has uniform distribution of W and Cu phase in the molding process, it still remains some porosity, which has a great impact on thermal conductivity of tungsten copper composite material;

2. Under the optimum Cu infiltration, there is no pore inside the sample, but Cu phase can not connect and form net structure. W and Cu phases distribute unevenly, in the process of heat conduction, part of thermal conductivity convey by W phase so that it is a critical factor of the lower thermal conductivity;

3. Relatively, injection molding process can effectively avoid the two defects, not only improve the density of tungsten copper products, but also W and Cu two-phase evenly distributed, thus it has a higher thermal conductivity.

Theoretically, thermal expansion of solid materials is due to the thermal vibrations of atoms as a center from its equilibrium position, which called crystal vibration non-harmonic effect. When the sintering temperature is increasing, atomic vibrations also stronger, the greater the energy of atomic vibrations, so that the microscopic atomic lattice parameters increase, the macro is manifested in the thermal expansion of solid materials. For single-phase material, the thermal expansion will increase as the temperature rises.

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Cs0.33WO3 NIR Absorption Properties

Category: Tungsten Information
Published on 28 March 2016
According the formula CsxWO3 (0 <x <0.33) of cesium tungsten bronze, the tungsten is in the reduced state in CsxWO3  system, and low-valence tungsten ions increases with the increase of cesium ions,, which shows a reducing atmosphere is required during the CsxWO3  synthesis and the reducing atmosphere for reducing the is required more with the increasing incorporation of cesium ions. In this experiment, use citric acid and ethanol as the reducing atmosphere, carboxyl or hydroxyl group of citric acid and ethanol can be oxidized into the carbon dioxide or carboxyl at high temperature and pressure, and W6 + is reduced to W4 + or W5 +, Cs ions doped into the tungsten bronze structure to get CsxWO3 .

Figure 3 exhibits the properties of NIR absorption with different annealing temperature. These results indicated that the NIR absorption properties sensitively depended on the annealing temperature of Cs0.33WO3 particle. As above mentioned, it means that the effective absorption of NIR range for Cs0.33WO3 composite films increase with increasing content of hexagonal tungsten bronze structure of Cs0.33WO3 . This is consistent well with the XRD profiles of the samples shown in XRD patterns of CsxWO3  particles synthesized in different annealing temperature.
 
Figure 4 shows the properties of NIR absorption of CsxWO3  with annealing at 800 ℃. As the atomic ratio (from 0.33 to 1.00) of CsxWO3  increased, only NIR transmittance of Cs0.33WO3 and Cs0.55WO3  significantly was decreased while the other sample is not changes the NIR transmittances. As above mentioned, this result implied that only Cs0.33WO3  was formed the typical hexagonal tungsten bronze structure with superior absorption of NIR wavelength.

NIR transmittance spectra of CsxWO3
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Annealing Temperature Effect on Synthesizing Cs0.33WO3

Category: Tungsten Information
Published on 28 March 2016
Annealing, in metallurgy and materials science, is a heat treatment that alters the physical and sometimes chemical properties of a material to increase its ductility and reduce its hardness, making it more workable. It involves heating a material to above its recrystallization temperature, maintaining a suitable temperature, and then cooling.
 
In annealing, atoms migrate in the crystal lattice and the number of dislocations decreases, leading to the change in ductility and hardness.In the cases of copper, steel, silver, and brass, this process is performed by heating the material (generally until glowing) for a while and then slowly letting it cool to room temperature in still air. Copper, silver and brass can be cooled slowly in air, or quickly by quenching in water, unlike ferrous metals, such as steel, which must be cooled slowly to anneal. In this fashion, the metal is softened and prepared for further work—such as shaping, stamping, or forming.

Figure 1 exhibits the typical XRD patterns of the synthesized Cs0.33WO3 particles with the different annealing temperatures. All peaks could be indexed to the hexagonal cesium tungsten bronze (JCPDS No. 831334) and the only Cs0.33WO3 particle synthesized in annealing at 800 ℃ almost was identified to disappear the impurity peak. It can be seen that the nanoparticles obtained by annealing at 800 ℃ prefers the hexagonal tungsten bronze structure. It was well known that the relatively larger ions such as Ti (0.150 nm), Rb (0.152 nm), and Cs (0.170 nm) compared with Li, Na etc. could fit better in the hexagonal vacant tunnels (0.163 nm) in the hexagonal tungsten bronze structure rather than in the rectangular vacant tunnels in the cubic tungsten bronze structure. In the other hand, this result suggested that the typical hexagonal structure of Cs0.33WO3 with remarkable absorption of NIR was formed by annealing at 800 ℃.
 
A synthesis of Cs0.33WO3 particle with annealing temperature of 800℃ was morphology as measured by SEM. The Cs0.33WO3 particle under the 100 nm can be observed in Fig. 2. Each Cs0.33WO3 particle was aggregated with the mass of the few micron size. Those clusters shatter to pieces by pulverization dispersed methods. These results agree well with the XRD profiles of the samples shown in Fig. 1. 

XRD patterns and SEM image of synthesized Cs0.33WO3
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CsxWO3 Powder Concentration Effect Experiment

Category: Tungsten Information
Published on 28 March 2016
Synthesizing of homogenous CsxWO3 powder, Cs2CO3 of various concentration and H8MoN2O4 were mixed in aqueous, dried at 180 ℃ for 8 hr. The precursor as dried at 180 ℃ was heated in a tubular furnace at 450 ℃ for 1 hr with H2/N2 gas flow at H2/N2=90/10, followed by annealing at 800 ℃ in an N2 gas for 0.5 hr. The as-produced powders were dispersed by turbomill with iron ball for 2hr and the zirconia bead for 1 hr respectively. In the other hand, nanocomposite films were prepared with mixing urethane acrylic/UV coating binder and well dispersed perovskites sol by using bar coater. Dispersion and coating binder were mixed well in vial with rotating mixer. The prepared films were dried at 80 ℃ for 1min in heating chamber and illuminated with a mercury UV lamp UV-curing equipment at intensity 800 W/cm for 20 sec. The structure and sizes of synthesized perovskite particles was observed XRD and PSA spectrometer, the optical properties of their composite films were investigated by UV-VIS and NIR spectrometer. The synthesis of products is summarized outlined in Scheme1.

Synthetic scheme of the nanoparticles and theirs composite films.
Scheme 1. Synthetic scheme of the nanoparticles and theirs composite films.

X-ray crystallography is a tool used for identifying the atomic and molecular structure of a crystal, in which the crystalline atoms cause a beam of incident X-rays to diffract into many specific directions. By measuring the angles and intensities of these diffracted beams, a crystallographer can produce a three-dimensional picture of the density of electrons within the crystal. From this electron density, the mean positions of the atoms in the crystal can be determined, as well as their chemical bonds, their disorder and various other information. 
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Multiple Composite Rare Earth Tungsten Electrodes Production Technology

Category: Tungsten Information
Published on 28 March 2016

tungsten electrodes

Multiple composite rare earth tungsten electrodes have good weldability, and non-radioactive, so it is the best alternative for thorium tungsten electrode. However, this electrode has low finished products rate and high production cost, thus greatly limiting its application range. Doping rare earth can help to reduce the work function of the electrode, improving the welding performance. However, the rare earth element will impede tungsten grain growth. And during processing, the rare earth will increase the recovery and recrystallization temperature of tungsten electrode, so that the deformation resistance of electrode is increased, making the sintering process not easy to control the, and finished products having low rate.

To improve multiple composite rare earth tungsten electrodes production technology will help improve the finished products rate and reduce production cost. To produce multiple composite rare earth tungsten electrodes using APT and rare earth nitrate as raw materials, doped with La, Y and Ce and other rare earth elements, can achieve uniform doping. Using two-stage reduction can produce good performance rare earth tungsten metal powder. During the restore process, you can use a large temperature gradient reduction method to control particle size. At sintering process, before the sintering neck grows up to closure making rare earth uniformly distributed in the tungsten bar, which can be obtained good performance sintered billet. In the process, appropriate increase processing temperature in the initial stage of the process, using multi-pass deformation processing technology, making the tungsten bar uniform deformation and improve processing rate and yield.

By strictly controlling multiple composite rare earth tungsten electrode manufacturing process technology can not only improve productivity, but also can obtain excellent performance tungsten electrode. In addition, it is also beneficial to composite rare earth tungsten electrode industrial production realization to reduce production costs and expand its application range.

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Rare Earth Effect in Tungsten Electrode

Category: Tungsten Information
Published on 28 March 2016

tungsten electrode

Among tungsten electrodes, thoriated tungsten electrode, having good weldability, is the most widely used tungsten electrodes. But because thorium has radioactive contamination so in the production and using process will endanger human health and pollute the environment. Through continuous research and development, the researchers developed multiple composite rare earth tungsten electrodes, and it is considered the best material to replace thoriated tungsten electrodes.

Rare earth doped as the active material doped to tungsten matrix can effectively reduce the work function of the tungsten electrode material to improve the welding performance. In multiple composite rare earth tungsten electrodes, the doped rare earth elements include La, Y and Ce. These three different rare earth elements at different temperatures have diffusion rates. Among these elements, Ce first diffused to the surface, reducing the work function of the surface, so click arc easy. When arc burning stable, La has largest surface coverage, and plays an important role at this process. While working in high current, Y timely migration to the surface, so the electrode can stably operate at high current conditions. Synergy of these three rare earth elements, so that the performance of multiple composite rare earth electrodes better than thoriated tungsten electrode.

On the other hand, the rare earth is conducive to refine reduction powder, and easy to promote the β-W formation. β-W makes the sintering process not easy to control. In the tungsten electrode sintering process, not only the rare earth will impede tungsten grain growth, but it will improve the recovery and recrystallization temperature of tungsten electrode such that the deformation resistance increases of electrode will increase, resulting in sintering process not easy to control. This is also one of reasons that multiple composite rare earth tungsten electrode has low finished produced rate and high production costs.

In the future, studies should toward production technology development direction to research. To improve the multiple composite rare earth tungsten electrodes finished produced rate and to reduce production costs make it more widely used.

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Porous Titanium Dioxide V2O5-WO3 Denitration Catalyst

Category: Tungsten Information
Published on 28 March 2016
Currently, SCR denitration catalyst, the key to the denitration reaction, is the main technology to eliminate pollution of stationary source NOx, has the advantages of high efficiency, selectivity and economic. It is found that vanadium-based denitration catalyst with anatase titanium dioxide has the higher activity, selectivity, stability after many years of industrial experience; besides, it shows strong in anti-toxic effects from sulfur dioxide, fly ash, alkali metals and arsenic when tungsten trioxide added, which makes it an ideal denitration catalyst and widely used.

porous titanium dioxide
 
Technical grade titania carrier can load limit active ingredient, however, if the specific surface area reduced, its load capacity can be greatly enhanced under quality fixed. In order to increase the specific surface area of titanium dioxide, scholars are constantly studied, there are sol-gel, supercritical drying and supercritical fluid extraction method, however, they can not be mass-produced due to the lacking of complicated operation and high cost. This paper presents an ammonia titration titanyl sulfate precipitation method to produce porous titanium dioxide, and prepare SCR denitration catalyst by impregnation.
 
The steps like bellows:
1.Completely dissolve titanyl sulfate in water, add the appropriate amount of ammonia after stirring sufficiently to generate a large amount of precipitate, then set the precipitate at room temperature for 10 hours;
2.Filtering, washing, and then drying for 10 hours, turning to a muffle furnace for calcining at 550 °C for 3 hours, then cames to the porous titanium dioxide, ground;
3.Dissolving tungstate ammonia and ammonium metatungstate in the oxalic acid solution;
4.Dipping the titanium dioxide into the solution configured, then drying after respectively stirring and aging for 1hour, and calcining in a muffle furnace at 550 °C for 6 hours, ground to 20 to 30 mesh to obtain the porous titanium oxide V2O5-WO3 SCR denitration catalyst.
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Aluminum Oxide Improves Tungsten Trioxide SCR Denitration Catalyst Activity

Category: Tungsten Information
Published on 28 March 2016
The carrier has a significant impact on the property of SCR denitration catalyst. Currently, alumina, silica, zeolite, etc. are the most commonly used catalyst carriers, titanium dioxide has been greatly concerned because of its strong acidity. However, single vector is difficult to meet all the needs of modern industry, therefore, people began to study the composite carriers to set the advantages of both in one, also, it is expected that new property will be found by the interaction of two carriers.
 
Tungsten trioxide, vanadium pentoxide and other active components loaded in titanium dioxide-aluminum oxide can effectively improve the activity and selectivity of the SCR denitration catalyst.Titanium dioxide-aluminum oxide composite carrier can be prepared by different methods, like impregnation, grafting, adsorption and other method, also different methods will have greatly effect on titanium dioxide desperate on aluminum oxide.
 
The introduction of tungsten trioxide can effectively improve the activity of vanadium system SCR denitration catalyst and also enhance its hydrothermal stability. Further more, the catalyst powder will have bigger specific surface area when using nanotechnology, thus to greatly enhance the activity of the catalyst, making the catalyst has a stronger catalytic reduction.
 
Experimental studies have proved that with the increasing of aluminum content, the vanadium pentoxide-tungsten trioxide/titania-based SCR denitration catalyst reactivity will gradually increasing. This indicates that the synergy of titanium oxide and aluminum trioxide can enhance the activity of catalyst. Especially, when the aluminum content is 10% and at the temperature of 380 °C, the denitration catalyst has a high activity which is reach to 98.6%, significantly higher than single titania-supported catalysts. Thus to conclusion that aluminum oxide improves tungsten trioxide SCR denitration catalyst activity.
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CsxWO3 Influence on NIR Shielding Property

Category: Tungsten Information
Published on 25 March 2016

Near-infrared(NIR, IR-A DIN), is defined by the water absorption, and commonly used in fiber optic telecommunication because of low attenuation losses in the SiO2 glass (silica) medium. Image intensifiers are sensitive to this area of the spectrum. Examples include night vision devices such as night vision goggles.

Recently, shielding not only ultraviolet rays but also infrared rays has been attracted attentions in terms of saving resource and energy and creating comfortable life space. Cs doped tungsten bronze (CsxWO3) which has suitable amounts of free electrons in crystal is one of the candidate materials of inorganic infrared rays shielding materials, since it can shield ultraviolet and infrared rays by interband transition and plasma oscillation of free electrons, respectively. Nanoparticles of CsxWO3 particles were synthesized by solvothermal reaction of WCl6 and CsOH・H2O in ethanol and ethanol aqueous solutions at 200 ℃ for 12-47 h. After that, CsxWO3 particles were heated in 500 ml/min NH3 gas flow at 400 ℃ for 1 h. Sheet-like and rod-like nanopartricles of CsxWO3 were synthesized in ethanol and 42.9 vol% ethanol aqueous solution at 200 ℃, respectively. The samples formed in 42.9 vol% ehanol aqueous showed higer crystallinity but lower Cs/W atomic ratio than those in ethanol. Sheet-like particles showed higher visible light transparency, while rod-like particles showed more excellent infrared shielding properties, indicating that rod-like particles were more suitable for shielding infrared rays. Moreover, the visible light transparency and infrared shielding properties could be improved by improving the dispersion state of the particles by agitating with ZrO2 beads. The electric conductivity of the pressed pellet of rod-like particles could be increased by heating in NH3 gas atmosphere at 400 ℃.

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