Tungsten oxide thin films were produced by reactive sputter deposition which is an advantageous method because of the opportunity to influence the properties of the films by several parameters. This work focuses on the influence of the oxygen content during the sputtering process and on mixed tungsten and molybdenum oxide films. The oxygen content has a great influence on the film growth velocity and leads to significant differences in crystal symmetry as a function of oxygen partial pressure. Additionally an influence of oxygen content on the gasochromic behaviour was observed. The mixed tungsten molybdenum oxide thin films show no change in the velocity of the gasochromic colouration but the fact that the coloured films show high absorption all over the visible region of the optical spectrum is a significant advantage.

In order to improve electrochromic properties of tungsten-oxide (WO3) thin film, polyethylene glycol (PEG)-doping WO3 films are prepared by peroxopolytungstic acid sol-gel method. Microstructure, optical and electrochiromic properties of the films by X-ray diffraction, spectral ellipsmetry, ultraviolet-visible spectrophotometer and cyclic voltammetry, respectively. The PEG-doping tungsten oxide films contain nanocrystalline / amorphous nanostructure, which facilitate ions transport in the films.Compared to pure WO3 film, the PEG-WO3 film possesses wider spectral modulation, higher coloring efficiency, good electrochromic reversibility and cyclic stability.

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Gradient tungsten carbide cutting tools can be seen as a kind of coated tungsten carbide cutting tools, but can be seen as an extension of the coated substrate gradient of research. Surface coated with a thin layer of tungsten carbide cutting tools with high hardness wear-resistant coating material, can greatly improve the tungsten carbide cutting tools and service life. However, due to the large difference in thermal expansion coefficients of each phase and thermal stress, it is easy to appear in the phase boundary coating flaking or cracking phenomenon. In order to prevent the crack from the surface of the material to expand and cause substrate failure, the matrix may gradient processing to continuously varying composition gradient instead of abrupt interface, eliminate the mutations physical properties, the thermal stress is minimized. Since it may well absorb the energy of the crack propagation, which can effectively prevent the crack to the inside of alloy expansion, improve the performance of cemented tungsten carbide cutting tools.

To get good performance gradient tungsten carbide coating product, in addition to selecting the coating material and control the coating process, the preparation of gradient alloy matrix is a very critical issue. Cobalt-rich alloy substrate surface with a gradient structure can improve the coating cutting edge strength, improve the coating resistance to crack propagation capacity, improve the flexural strength substrate and coating bond strength and the gradient of tungsten carbide cutting tools.


 

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With the development of industry, the use of increasingly difficult materials for processing efficiency requirements are also rising. Development of tungsten carbide cutting tools have a direct impact on improving productivity and processing quality. Material composition and structure as well as the geometry is to determine the performance of the three elements of tungsten carbide cutting tools, tungsten carbide cutting tools material properties which plays a key role.

tungsten carbide is a high hardness, refractory metal tungsten carbides (WC, TiC, etc.) micron-sized powder using Co, Mo, Ni, etc. as a binder and sintering of powder metallurgy products. Its high-temperature high-speed steel tungsten carbide content exceeds allowable cutting temperatures up to 800 ~ 1000 ℃, hardness at room temperature of 89 ~ 93HRA; at 540 ℃ when 82 ~ 87HRA, with the high-speed steel hardness at room temperature (83 ~ 86HRA) identical; 760 ℃ When the hardness of 77 ~ 85HRA, and has good chemical stability, heat resistance advantages. tungsten carbide cutting speed of up to 100 ~ 300m / min, far more than high-speed steel, high speed steel life is several times to several times. More than 90 percent in developed countries and more than 55 percent of the turning cutter tungsten carbide materials are used, the proportion of current use is still increasing. In addition, it is used to manufacture cemented tungsten carbide drills, milling cutters, gear cutters, reamers and other complex tools, tungsten carbide its excellent performance is more occasions alternative to other tool materials, has now become the main tool material one.


 

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Electrode material must be good conductivity and has stable discharge characteristics. Copper electrode good processability, especially processing stability, less prone to arc discharge or the arc discharge transition, in most operations can stabilize the discharge, are widely used.

Graphite electrode machining stability is better, the most prominent feature is a large rough currents can remain stable discharge, and to ensure low loss electrodes, but in finishing, easy to discharge instability occurs, easy to pull arc burns. Silver-copper-tungsten alloys and tungsten electrode material is rarely used, because the price of expensive materials. They are still very stable micro-discharge machining parts, deep grooves and other difficult parts, electrode wear is extremely small, are considered for use in precision machining. Electrode material selection to ensure the quality of the discharge must be stable during processing. Copper copper must be free of impurities, the best hammered.

There are several graphite electrode material classification, such as Amy level, ultrafine grade, ultra-fine grade, fine grade, etc., according to the processing accuracy, efficiency requirements choice. Quality graphite material should be homogeneous, good strength, not easy to produce in the processing of flake. Using different electrode materials for processing should be flexible to deal with electrical pairing parameters in order to achieve stable discharge machining, machining works well, played the purpose of the selected material value.

Now many EDM electrical parameters can be automatically matched according to different combinations of materials processing. Mainly dealing with the electrical parameter pairing current, pulse width, pulse size of the gap. Performance electrode materials according to the appropriate choice of the electrical parameters of materials processing advantages to play, handle the processing of defects.




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Nano-sized materials and products have been used widely in many applications because of their outstanding properties, different from those of the bulk materials. In early investigations into nanotechnology, the arc discharge technique was the first well-developed method used to manufacture nanoproducts, whose growth mechanism was, in particular, the effects of catalysts and the atmospheres on the products were considered to be very important. However, owing to difficulties involved in controlling the manufacturing parameters, the purity and quality of nanoproductssynthesized by arc discharge called for improvement. The inert gas condensation (IGC) system was thus established. Because there are no catalysts or containments, it is considered the cleanest method of producing high-quality products. In this system,metals are first placed in a tungsten or graphite boat and evaporated. The metal vapor is then cooled under an inert gas atmosphereto condense into clusters or nanoparticles.

Although the arc method has a higher production rate than IGC system, the latter produces larger particles. Hence, a modified technique based on the IGC system was developed, in which blowing gases were introduced to obtain finer particles with better particle size distribution.Several evaporation techniques are available, including electrical heating, laser vaporization, arc discharge and plasma arc. For some refractory materials, plasma arc is a promising method owing to its relatively high energy as compared to other heating methods. The use of a nozzle made the plasma arc induced by a modified torch more constricted and concentrated than that induced by a conventional torch. The conventional and modified plasma arc torches. To retain the benefits of both thearc discharge method and the IGC system, a plasma arc is used as the heat source and blowing gas is applied to quench the evaporated materials in this modified system. A simplified manufacturing process that enhances the purity of the as-prepared products is required. Therefore, an effective method, namely, the modified plasma arc gas condensation technique has been proposed.

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Since the hardness and wear resistance of tungsten carbide cutting tools better, but poor toughness, can be obtained by the cemented tungsten carbide substrate, using CVD (chemical vapor deposition), PVD (physical vapor deposition), HVOF and other methods, a coating layer wear TiC, TiAlN, A12O3 and other thin layer (5 ~ 12μm), forming a surface coated tungsten carbide cutting tools, so that both high surface hardness and high wear resistance, but also tough matrix, can improve the tool life and processing efficiency.

Coated tungsten carbide cutting tools higher than the matrix hardness and wear resistance, high heat resistance (up to 800 ~ 1000 ℃). Such as hardness at normal temperature for HV2000, at 1000 ℃ still maintain HV1000, without coated tungsten carbide cutting tools fell to HV500. Coated tungsten carbide cutting tools than uncoated tungsten carbide high durability (generally 1 to 3 times increase, high up 5 to 10 times), high cutting speed, feed rate and cutting depth larger. These characteristics determine the coated tungsten carbide cutting tools especially for FMS, CIMS (Computer Integrated Manufacturing System) and other automated processing equipment. Coated tungsten carbide is one of the greatest achievements made in recent years in the field of tungsten carbide is another change cutting tool development.

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Ultra-fine grain tungsten carbide cutting tools has a high hardness and strength, tungsten carbide by the ultra-fine grain tungsten carbide cutting tools that is 0.5μm of WC, Co, vanadium tungsten carbide and chromium tungsten carbide Cr3C2 VC composition, suitable for In high-speed steel cutting tools wear enough, and as a result of vibrations caused by wear and tear or because the case is too low and should not use the traditional tungsten carbide cutting tools .

Ultra-fine grain tungsten carbide cutting tools WC grain size generally 0.2 ~ 1.0μm, 0.5μm or less at most, a fraction to a few tenths of an ordinary tungsten carbide WC grain size, and its hardness is generally 90 ~ 93HRA, flexural strength of 2000 ~ 3500MPa, the same ratio of cobalt content is generally high WC-Co cemented tungsten carbide cutting tools, and the work material attract each other - the smaller diffusion, especially for heat-resistant alloy, high strength alloy steel and other difficult materials. Fine grain tungsten carbide cutting tools previously used for K classes, but in the P class, ultra-fine tungsten carbide tungsten carbide M class, will be in the WC grains finer subgrain structure defects less comprehensive higher performance direction.

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TDM-8 tungsten carbide hardfacing electrodes

Description: TDM-8 tungsten carbide hardfacing electrodes Building Materials Industry recommended products I plant the TDM-8 tungsten carbide hardfacing electrodes, mainly for the delivery of brick spiral mixer blades, brick machine mixing blade, auger, to stick, bulldozers push the bucket, digging bucket, grab and wear characteristics, such as the development.

Tungsten carbide and low hydrogen sodium type coating as the main raw material, with the process technology developed by Kobe, Japan, AC and DC welding layer has high hardness, good toughness, high temperature and wear-resistant characteristics, the use of carbon surfacing prime steel, alloy steel, cast iron, cast steel and other surfaces.

Surfacing Metal: high manganese steel welding core, the amount of 57% tungsten, and gold powder 12%, Mexico cobalt chromium and other elements.

Chemical Composition (%):
C Cr W Mo B
0.05 9.8 5717 4.2

Reference current: φ3.2 90-120A φ4.0 160-190A φ5.0 190-220A

:( Surfacing layer hardness after welding, air-cooled) HRC≥75

Note: 1, before welding debris shall clean the surface of the base metal. 2, should use a smaller current to prevent anti-crack three arcs, such as welding thicker layer can be repeatedly surfacing




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High purity and well crystallized tungsten acid hydrates (H2WO4·H2O) thin films were prepared from H2WO4–HF(aq.) and H3BO3 as precursors by the liquid phase deposition method. The crystal structure was indexed as monoclinic with unit cell lattice constants a=7.517Å, b=6.907Å, c=3.694Å and β=89.58°. The monoclinic phase was transformed into orthorhombic WO3·H2O after heating at 100°C. Further heating from 300 to 500°C resulted in an anhydrous monoclinic WO3 films. The effects of the composition and the reaction time on the deposition and the microstructures of the deposited films were studied by the means of scanning electron microscope (SEM), transmission electron microscope (TEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The film formation showed strong dependence upon the composition, whereas the amount of deposition, the shape and the films thickness could be controlled by the reaction time. Cross-sectional TEM image of WO3 film deposited on Au wire indicated that the epitaxial growth of the film was maintained after calcination at 500°C. XPS analysis also revealed the existence of W6+ ions in both the deposited and calcined films.

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Tungsten oxide thin films were produced by reactive sputter deposition which is an advantageous method because of the opportunity to influence the properties of the films by several parameters. This work focuses on the influence of the oxygen content during the sputtering process and on mixed tungsten and molybdenum oxide films. The oxygen content has a great influence on the film growth velocity and leads to significant differences in crystal symmetry as a function of oxygen partial pressure. Additionally an influence of oxygen content on the gasochromic behaviour was observed. The mixed tungsten molybdenum oxide thin films show no change in the velocity of the gasochromic colouration but the fact that the coloured films show high absorption all over the visible region of the optical spectrum is a significant advantage.

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