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  1. Home
  2. Tungsten Information

Hydrodesulfurization Catalyst Containing Tungsten Trioxide

Category: Tungsten Information
Published on 29 April 2016
desulfurization catalyst and WO3The acid value, total content of sulfur and mercaptan is important indicator of light oil. Mercaptan itself is corrosive, also makes oil noxious odors, and the oil quality and stability are reduced, and therefore, the removal or conversion of mercaptans has become necessary. Currently, there are three types of deodorization method commonly used, which are acid-base electrochemical refining, oxidation sweetening and hydrogenation process.
 
Hydrodesulfurization catalyst plays a very important role in the hydrogenation process, its cost directly depend the operating costs of the entire hydrogenation process. Most of the catalysts have high metal content, which makes the cost relatively high. Studies have shown that, through the introduction of tungsten trioxide, nickel and cobalt oxide as the main active components, and adjust their ratio which can significantly improve low-temperature desulfurization activity of the catalyst, by the same time reducing metal content.
 
A preparing method for light oil hydrodesulfurization catalyst containing tungsten trioxide with low metal content and cost, and high activity at low temperature is as follows:
1. The alumina precursor (quasi-boehmite, gibbsite, etc.) went though molding, drying, and then calcined under the air or steam atmosphere at 500~700℃ for 1-6 hours to obtain alumina carrier;
2. Dipping aluminum oxide in the aqueous solution of tungsten and nickel compound, then dried and calcined. Wherein tungsten trioxide and nickel oxide respectively occupy 4%~10% and 2% ~4% of the total mass of final catalyst;
3. Impregnating the product of step 2 by an aqueous solution of cobalt compound, and calcining under 150~250℃ for 2~4 hours to obtain the final hydrodesulfurization catalyst containing with tungsten trioxide. Wherein the amount of cobalt compound is ensuring cobalt oxide takes 0.02 to 0.5% of the total mass of final catalyst.
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Tungsten Copper Fine-grain Liner Fabricating Process (2/2)

Category: Tungsten Information
Published on 29 April 2016

In these composite materials, tungsten copper is the most ideal material for the liner. Tungsten copper alloy is Cu difference between two kinds of physical and chemical properties of W and face-centered cubic structure of the body-centered cubic structure is neither large nor the formation of pseudo alloy intermetallic compounds. It not only has high hardness, high strength, high density, low thermal expansion coefficient and excellent abrasion resistance of W and also has plasticity and excellent electrical and thermal conductivity of Cu. Tungsten jet head with a higher speed, when penetrating armor can shorten the time through, thereby facilitating against reactive armor. But it is brittle and the powder adhesion is poor, the added copper powder with good ductility can contribute to the shaping process and improve the jet stability, avoid breaking.

However, tungsten copper alloy material prepared by the conventional powder metallurgy method, since good metal powder flowability and there are many random factors hard to be controlled in mechanized packing, press-forming and other processes, it will cause some problems, such as coarse grains, poor uniformity and density distribution, depth fluctuations, which can not meet the requirements of the weapon. In addition, the tungsten copper composite liner is very sensitive to the height of burst; under the big height of burst the penetration depth has a rapid decline and the ideal height of burst is 3 times than the diameter.

This is also the commonness of composite liner, which means under small height of burst, the armor depth increase by 30% than the pure copper liner, but under big height of burst it is difficult to obtain the good jet ductility. For the reason, the researchers have proposed a kind of new process that spray pyrolysis milling – wet milling – liquid-phase sintering to fabricate tungsten copper liner. Wherein the spray pyrolysis milling precipitated nano-scale tungsten phase approximately spherical and uniformly distributed on the Cu substrate, improving both activity; wet ball milling can reduce the powder oxidation and prevent metal grains from gathering and growing; liquid-phase sintering is beneficial for higher densification and better uniformity.

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Tungsten Copper Fine-grain Liner Fabricating Process (1/2)

Category: Tungsten Information
Published on 29 April 2016

With the development of military modernization, anti-missile capability has been greatly improved in a number of armored tanks, armored vehicles and so on. As it is now already have a high anti-missile capability reactive armor scaly, lean axle loads armor, ceramic composite armor, explosive reactive armor, which gives the more severe challenges to anti-armor weapons. The combination of shaped charge and precision guidance is the most effective anti-armor weapon, and the liner is key component of the shaped charge, whose performance will directly affect the jet armor penetration capability and stability.

So the new material for liner has become the hotspot of related researchers and scholars. Research focused on how to enhance the ductility of the material, increase the density of the material and refine the grain structure. The ductility enhancement helps form long projectile, thereby increasing the penetration depth; the density increases will enhance the impact force; refine the grain structure is conducive to increase the length of the jet. Due to the single component, traditional liner is not sufficient to meet the performance requirements today. With further research, the liner made by composite material appears. It is combining with a variety of different properties of metals or alloys to meet the design requirements liner. Compared with single metal liner, it has many advantages, such as high energy conversion efficiency, high energy efficiency, more reasonable absorption mechanism and excellent armor performance, which is the inevitable trend of liner development.

tungsten copper liner

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Tungsten Trioxide for Hydrodesulfurization and Denitrification Catalyst

Category: Tungsten Information
Published on 29 April 2016
hydrodesulfurization denitrification catalystCurrently, scientific research and practical results in the hydrotreating catalyst in and abroad mainly be: improving catalyst hydrogenation activity and life by using new type of composite carrier, and modulation of the active ingredient, introducing appropriate additives and metal complexing agent. In the oil refining field, Y-Al2O3 is the preferred carrier for the hydrotreating catalyst, which is also most widely used of catalyst carrier currently.
 
However, since a single alumina carrier is easy combine with the active ingredient (tungsten trioxide, nickel oxide) and produce a strong interaction, thereby generating a new phase without any catalytic activity; in addition, when in the treatment of high nitrogen gasoline and diesel hydrotreating, with the only one L acid of Y-Al2O3, it comes out a strong adsorption with the basic nitrogen, thereby inhibiting the performance of deep hydrodesulfurization. Therefore, the application of this catalyst with single alumina carrier is limited in heavy fraction oil.
 
This paper introduces one kind of light oil hydrodesulfurization denitrification catalyst which has excellent properties, such as high specific surface area, denitrification and hydrodesulfurization activity; the multi oxide Al2O3-ZrO2-SiO2-TiO2 as the composite carrier, quaternary metal W-Mo-Ni-Co as the active components, P as additive. In this composite carrier system, the proportion of moderate and strong acid of carrier surface acidity has been improved, which is conducive to the open-loop and fracture of the heterocyclic, thus to improve denitrification activity.
 
Take the quaternary metal W-Mo-Ni-Co as the active components, additives P added, and configured to immersion liquid with stable solubility; besides, fractional saturation impregnation technique is used to load active metal components and additives, in that way, the metal dispersion and utilization has been improved. Wherein, tungsten trioxide occupies the largest proportion of the catalyst, for about 12 to 35%, which also indirectly shows its importance. A small amount of complexing agent is added during the impregnation for improving the stability of total immersion.
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Tungsten Electrode Production Technology - Swaging Process

Category: Tungsten Information
Published on 29 April 2016

Obtained tungsten billet by powder metallurgy method, should to go through swaging, drawing, straightening, polishing and other follow-up process, which can be processed into various size and length tungsten electrode. Swaging, also known as rotary forging, is forging a special forged. Using swaging to process plastic working on tungsten electrode can reduce electrode‘s diameter and increase the length, while improving the physical and chemical properties of the electrode, to improve the plasticity and other properties of the electrodes. Swaging process operation by swaging machine, through high-speed rotation, drives rollers and swaging dies to operate and makes swaging die to linearly reciprocate, to forge tungsten billet. In the plastic working is generally subjected to initial deformation, recrystallization annealing and second return deformation.

In the process of swaging, to process deformation on tungsten billet easily lead to electrode inside and outside organization uneven. In general, the degree of surface deformation is large and center deformation is small, so the stress of electrode distribution is also not uniformly. Therefor, between the first and second deformation to process recrystallization annealing can adjust the electrode internal fibrous structure, thereby improving the processing performance of the electrode. Swaging process is the first deformation of the electrode, and it plays an important role for successful subsequent processing. So the reasonable swaging process can produce beneficial to plastic deformation microstructure. In addition, during swaging process, the processing temperature and processing passes is an important factor of swaging effect, so should be strictly controlled.

In the swaging process, the tungsten bar in stress state is in favor of deformation processing. In addition, small passes deformation, high forging frequency can make tungsten bar to distort at small deformation force, but the swaging process required more molds. Due to the small amount of deformation always starts from the surface of tungsten bar, so easy to make tungsten electrode uneven distribution of stress and deformation, resulting in defects in subsequent processing.

tungsten electrodes and swaging machine

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Rare Earth Tungsten Electrodes and Metal Halide

Category: Tungsten Information
Published on 29 April 2016

Metal halide is kind of discharge lamp, and it can produce arc in the mixed steam of mercury and rare metal halide. Besides, it is a daylight colour new energy-saving light source. Metal halide having a high luminous efficiency, good color, long life and other advantages, is widely as indoor lighting used in stadiums, exhibition centers, shopping malls, industrial buildings, streets and squares, railway stations, docks and other places

Tungsten electrode is usually as electrode material used in metal halide lamp, having a certain impact on the performance of metal halide. So to produce high quality tungsten electrodes in favor of extend metal halide lamps’ application and prolong its service life. Earlier, people often used pure tungsten electrode and thorium tungsten electrode as tungsten material in metal halide, but thorium tungsten electrode has radioaction and pure tungsten electrodes has poor performance, so many manufacturers began to study different rare earth tungsten electrodes’ performance in the metal halide.

To further study metal halide’s electrode materials found using liquid-solid mixing method for raw materials mixing, and then using the powder metallurgy method to obtain tungsten billet, finally after swaging, annealing, straightening and other processes can produce excellent performance electrode material. Observing the performance of different rare earth tungsten electrodes used in metal halide discovery found, yttrium and cerium tungsten electrode color temperature, luminous flux and luminous efficiency is low. But thorium tungsten electrode and dysprosium tungsten electrode has higher color temperature and, luminous flux and luminous efficiency. Among them, lanthanum tungsten has minimum color rendering index, and dysprosium tungsten has highest color rendering index. Comparison the application effect of different rare earth in metal halide found dysprosium tungsten electrode and dysprosium yttrium tungsten electrodes has similar lighting parameters with thorium tungsten electrode. In addition, the starting, splash and corrosion resistance performance of dysprosium tungsten and yttrium dysprosium tungsten electrodes can reach a similar level to thorium tungsten electrode.

tungsten electrode and metal halide

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Tantalum Tungsten Bronze

Category: Tungsten Information
Published on 29 April 2016

Tungsten oxide is a kind of transition metal oxide, its special property makes it be widely used in electrochromic device, gas sensor, separating material and so on. W ion in tungsten bronze belongs to changeable valence state, when introduce transition metal into crystalline structure, valence state of W transits between W6+,W5+ and W4+, unstable oxygen valance will form in lattice, surface of material will show defects. As a result, tungsten oxide shows special physical and chemical property. Tantalum belongs to transition metal which can be used as electrode material. Also dimension of Ta5+ is small and active, we can judge that doping tantalum can have great influence on its electric chemical property.

Tantalum Tungsten Bronze

Preparation
1. Weighing 2g Na2WO4.2H2O in reaction still with politef lining. Add in redistilled water, magnetic stirring and dissolving.
2. Adding a certain amount of 3 mol/L hydrochloric acid, control the whole reaction system pH lower than 1.5. Adding 0.05 mol/L TaCl5 and 0.5 mol/L NH4(SO4)2, stirring for 2hours and sealed the reaction still.
3. Heating it for 48h under 170 ℃, wash the reaction producer with distilled water to neutral, then put it in -40℃ lyophilizer.

Lead tantalum into hexagonal tungsten oxide structure by hydrothermal method, nano wire structure TaxWO3 is obtained, the sample is even and with high purity. When Ta and W ratio in TaxWO3 is 0.04, it reaches the settled limiting value of tantalum doping in tungsten oxide. Doping low valance state and big diameter tantalum ion into tungsten oxide, its cell parameters get affected, lattice is changed, oxygen valence on the surface of material ratio enlarged, the electron transition ability decreases, the catalytic property of material improves. Under acid condition, reduction of TaxWO3 for H+ is more stable, it has potential application in fuel cell field.

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Cesium Tungsten Bronze

Category: Tungsten Information
Published on 29 April 2016

Introduction
Cesium tungsten oxide (CsxWO3) is a kind of functional compound which has nonstoichiometry ratio and oxygen octahedral, it has low electrical resistivity and low temperature superconducting property. CsxWO3 is discovered to have great near infrared shielding property which is expected to take replace of ITO as raw material for smart window, it has wide application prospect in automobile and architecture field.

Cesium Tungsten Bronze

 

Preparation
Citric acid induction thermal synthesis method
According to chemical formula CsxWO3(0<x<0.33), valance state of W is at reduction state. With the increasing of Cs ion, low valance state of W ion also increases. It means synthesis of CsxWO3 needs a certain reduction atmosphere.

During this process, citric acid and ethanol is used as reducing agent, carboxyl and hydroxyl will be oxidation into carbon dioxide under high temperature and pressure. And W6+ can be reduced into W5+ and W4+. Cs ion added into tungsten bronze which the process is like following:

1. Preparation of CsxWO3 powder
1) Use AR grade sodium tungstate Na2WO4·2H2O as raw material, configurating sodium tungstate solution for concentration of 0.5 mol/L;
2) Obtain tungstic acid solution by ion exchange resin method, adding citric acid solution of concentration 1mol/L or 2 mol/L and 0.3mol/L Cs2CO3 solution, stick it evenly, the precursor solution is obtained;
3) Adding precursor solution into autoclave, reacting for 3days under 90℃, after ultrasonic washing, alcohol washing, centrifugal and dry the CSxWO3 is obtained.

2. Preparation of CsxWO3 thin film
Grinding CsxWO3 powder, ultrasonic dispersing it in citric acid solution for 1hour, then add into citric acid solution for ultrasonic dispersing for 1h, then adding 0.1g/ml PVA solution, stirring it for 30min then aging 1day to get latex. Use sol-gcl dip-coating method to prepare CsxWO3 thin film on glass slide.

Property and application:
Near infrared shielding property and heat insulating property
Near infrared shielding material often refers to a kind of functional thin film material which has strong absorbance or reflect ability of near infrared and won’t affect its visible light transmission. As transparent insulating material, it has wide application prospect in architecture and automobile insulating glass.

CsxWO3 thin film can shield near infrared for wave length longer than 1100nm. The near infrared shielding property and heat insulating property of glass after coated with CsxWO3 thin film increases with the Cs content in CsxWO3. Compared to common glass, the insulating temperature difference can reach 13.5℃. 

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Hydrogen Tungsten Bronze

Category: Tungsten Information
Published on 29 April 2016

Hydrogen tungsten bronze(HxWO3,0≤x≤1) is non stoichiometric compound, it has ring channel and special space tunnel structure. This structure is useful for disembedding and exchange for ion, thus makes it capable of offering and accepting proton.

Proton exchange membrane fuel cell (PEMFC) has advantages of low reacting temperature, high power density, high efficiency and no pollution. It is being widely used in portable power supply, dynamical power and power station. Traditional catalyst uses Pt as main content, which is quite expensive. So adding auxiliary catalyst is an effective method to lower the using amount of Pt and promote its catalytic activity. Hydrogen tungsten bronze as auxiliary catalyst to combine with Pt, the proton will accelerate the oxygen reduction of Pt by offering, by accepting proton can accelerate the oxygen catalytic of Pt to methyl alcohol. As a result, it has wide application broad as PEMFC.

Hydrogen Tungsten Bronze

Preparation
1) APT (NH4)10(H2W12O42)7H2O is decomposed to (NH4 )10(W12O41)5H2O under heating to 100 ~200 ℃.
2) (NH4)10(W12O41)5H2O keeps decomposing to (NH4)0.33WO3 under 200-250 ℃.
3) Under 250-575 ℃, (NH4)0.33WO3 converts into H0.33WO3 and WO3.

Among which (NH4)xWO3 can be decomposed into HxWO3 under 150-350 ℃ with change in crystalline structure, chemical equation is: (NH4)xWO3=HxWO3+xNH3(g).

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Sodium Tungsten Bronze

Category: Tungsten Information
Published on 29 April 2016

Composition and structure
Crystalline structure of NaxWO3 is affected by value of x. When x<0.1, NaxWO3 is WO3 structure, it uses WO6 octahedral as unit structure. When 0.1 <x <0.35, NaxWO3 is tetragonal crystalline. When 0.35 <x <1, Nax WO3 has perovskite structure with Na+ vacancy. These two crystalline structure has WO6 octahedral structure unit. Under different temperature, WO6 octahedral can flex in different directions to make the temperature change of crystalline structure. It offers the possibility of synthesis for different materials.

Lattice imperfection
NaxWO3 equals to NaWO3 without (1-x) Na+. NaWO3 belongs to complete perovskite structure which is cubic system. There is no space in lattice for they are being taken by Na+、W(v),O2-. When NaWO3 loses Na+ and becomes NaxWO3, lattice appears (1-x) Na+ space, Na+ space made the incomplete of lattice, that’s why NaxWO3 appears single ion default.

Sodium Tungsten Bronze

Synthesis
X value of NaxWO3 is determined by synthesis condition. Under high temperature, Na+ would disperse into lattice or spread out from it, it makes the content of sodium changes in NaxWO3. Using mixture of sodium tungstate and tungsten oxide and heat them with proper reductant would get the product, the reductant is often W、WO2、H2. Also, by electrolysis of sodium tungstate and tungsten oxide can also obtain the product. Chemical equation is as following:
3xNa2WO4 + (6-4x) WO3 +xW=6NaxWO3
xNa2WO4 + (2 -2x) WO3 +xWO2 =2NaxWO3
xNa2WO4 + (2 -x) WO3=2NaxWO3 +x/2O2

Property
Close packed structure, chemical inertness and metal luster
NaxWO3 belongs to fake and default ABO3 perovskite structure. In such structure, O2- and Na+ are in cubic close packing, W and O becoming WO6 octahedron and share the same vertex, Na+ lies in the interspace of WO6 octahedron. So NaxWO3 can resist all kinds of hydrofluoric acid, insoluble in water, shows ultimate chemical inertness to acid. Its close packed structure makes it have metal luster and inert metal property. As a result sodium tungsten bronze can be used as great anti-corrosion material.

Unstable oxidation state and reduction of W in NaxWO3
Average oxidation number of W in NaxWO3 is between V-VI, xmol of W is +V oxidation state, but the most stable is +VI, it makes NaxWO3 have strong reducing property under alkali condition. NaxWO3 is oxidized when heating in the air, it can be soluble in the strong alkali solution, and can reducing ammonium solution of nitrate.

Color of NaxWO3 changes with the x value. The reason why crystalline has coloration is there is default in it which is called color center. Different x value of NaxWO3 would cause difference in absorbing visible light wavelength, thus the crystalline color is different. When x value is bigger, electron transition mainly absorbs short wave blue-purple light, the crystalline would show yellow-orange; as the decrease of x value, electron transition absorbs long wave red-orange light,

Electrical conductivity
Sodium tungsten bronze has electrical conductivity which is related to its composition. When x>0.25, NaxWO3 shows metallic electrical conductivity, rate decreases with rising temperature. When x<0.25, NaxWO3 shows semiconductor metallic electrical conductivity, rate increases with rising temperature. This special property makes it become newly solid electrolyte, there is already NaxWO3 used as ion reversible electrode. Synthesis and research on solid electrolyte is an active field of inorganic solid chemistry. Solid electrolyte replaces regular electrolyte solution has become revolution of electrical chemistry. The crystalline shows blue-purple.

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