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Tungsten Rod Brief Introduction

Category: Tungsten Information
Published on 25 September 2014
Specifications
 
1. Grade: W1, W2
2. Purity : W1≥99.95%, W2≥99.92%
3. Characteristic:
Melting Point: 3410 °C
Boiling Point: 5927 °C
Density: 19.2g/cm3
4. Dimensions and tolerance:
 
Type Swaged Rods Straightened Rods after Drawn Ground rods available
Size Ф2.4~95mm Ф0.8~3.2mm

5. Chemical Composition:

Designation Tungsten Content Impurity Elements Content
Total Each
WAL1, WAL2 ≥99.95% ≤0.05% ≤0.01%
W1 ≥99.95% ≤0.05% ≤0.01%
W2 ≥99.92% ≤0.08% ≤0.01%
 Note: Potassium is not counted in impurities content.
 
Product Feature: 
High melting point, High-density, high temperature oxidation resistance, long service life, resistance to corrosion..
 
Application: 
Mainly used to found ingredient of material, cutter and heads, tungsten wire for lights instruments and conductor of heat, crankshaft and cylinder barrel of advanced automobile, ingredient of kinds of heat-resistant steel, mainly used for guns, artillery, rockets, satellite, airplane and ship.
 
tungsten rod
 
 
 
Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
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Tungsten Worm Weights 2

Category: Tungsten Information
Published on 25 September 2014

To peg basic worm weights just use a toothpick or a specially designed peg. An alternative is buying weights with screws or hooks to fasten the weight to the plastic.

Tungsten worm weights are perfect for any presentation. The high density of tungsten which makes diameters of tungsten worm weights smaller, allowing them to slip through snags much more easily than lead.

Tungsten worm weights have great sensitivity about the bottom. When you drag tungsten worm weights along the bottom, you'll be able to distinguish between bottom compositions, such as sand, gravel, rock, mud, and wood.

tungsten-worm-weights


Tungsten Alloy Manufacturer & Supplier: Chinatungsten Online - http://www.tungsten-alloy.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
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Tungsten Rod for Counterweight and Semiconductor

Category: Tungsten Information
Published on 24 September 2014
Tungsten rod is a basic part for manufacture of a probe pin. It should not have defectiveness in straightness and in cut surface. A probe pine is the core part of a probe card which is inspection equipment. The probe pin is produced through chemical etching manufacturing process and mechanical manufacturing process. The probe card connects at the same time each signal wires of a tester with each pad of a wafer by chip unit so that a wafer tester can really test the function and capacity of a wafer.
 
Kind of Tungsten rod for semiconductor:
Raw tungsten + wire plated by Ni
Raw tungsten (Not plated by Ni)  
General tungsten + wire plated by Ni
Tungsten guide rods offer the ultimate in recoil reduction. Tungsten weighs more than double
 
tungsten rod for semiconductor
 
 
 
Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
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Thoriated Tungsten Rod Introduction

Category: Tungsten Information
Published on 24 September 2014
Thoriated tungsten rods are the most commonly used tungsten material, Thoria is low-level radioactive material, but it is was the first to display a significant improvement over pure tungsten.
 
Added impurity quantity in % :
WT10 ThO2 0.90~1.20% yellow
WT20 ThO2 1.8~2.2% red
WT30 ThO2 2.80~3.20% purple
WT40 ThO2 3.80~4.20% orange
 
Attributes : 
It is a low level radioactive material
Improves welding performance
Easy to get up the arc
Stable electric arc
Made from most commonly used tungsten material, i.e. thoriated tungsten
Saves electricity
Long performing life
Slight radioactivity
Provides excellent performance even when overloaded with extra amperage
 
Application Areas : 
Good for general use
DC applications
 
Composition :
 
Designation Oxide Additive Impurities Content Tungsten content Color Sign
Nature Content %
WT20 ThO2 1.7-2.2 <0.20 Balance Red

 

Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
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Tungsten Rod Forms and Dimensions

Category: Tungsten Information
Published on 24 September 2014
Tungsten rod is used to stretch for making tungsten wire and other shape of products. Besides, it is widely adopted to electrical system, voltage regulator in automobile engine and making electrode, electronic tube, cylinder barrel of advanced automobile and etc.
 
Tungsten rod forms and dimensions:
 
 

furnished form

specified diameter

min.length

wroughted

2.8<=d<5.0

600

5.0<=d<6.5

300

6.5<=d<11.0

200

straightened

0.8<=d<1.0

1000

1.0<=d<3.0

800

ground

0.8<=d<3.0

800-1000

3.0<=d<6.5

300-600

6.5<=d<10.0

200

 

 

Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
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Tungsten Rod Chemical Compositions

Category: Tungsten Information
Published on 24 September 2014
Tungsten rod is a very hard, dense metal that has the highest melting temperature of all metals: 6,192°F (3,422°C). It is a chemical element; atomic number 74. Tungsten has excellent corrosion resistance and is only slightly affected by acids. Tungsten Rod is manufactured by powder-metallurgical manufacturing techniques. Moreover, It characterized by high temperature resistance and high creep resistance.
 
Specifications of tungsten rod:
 
type purity of tungsten application
WAL1 >=99.92% filament,cathode and components for electron tubes,electrode for the gas discharge tube.etc.
WAL2
WAL3 >=99.92% grid siderod,lead,support,electrode for the discharge lamp,etc.
W1 >=99.95% grid siderod,support,lead and electrode,etc.
W2 >=99.92%

tungsten rod chemical composition

 

Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
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Tungsten Worm Weights 1

Category: Tungsten Information
Published on 24 September 2014

Tungsten worm weights, also called tungsten barrel weights in some countries, are known as "Diamond Series" because of they are drilled, beveled and diamond polished to avoid damaging the line.

Tungsten worm weights are feature for cone or bullet shape, which designed to easily slip through weeds and appreciated by bass anglers. The weights have a hole through their center to hold the fishing line. Rigged directly in front of soft-plastic baits such as worms or craws, worm weights can be fixed in place or allowed to slide along the line.

Tungsten worm weights are equipped with nylon inserts to keep your line in top working order and not nicked by the weight edge as is common with other weights.

tungsten-Worm-weights


Tungsten Alloy Manufacturer & Supplier: Chinatungsten Online - http://www.tungsten-alloy.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
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Tungsten Rods for Electrode

Category: Tungsten Information
Published on 23 September 2014
Tungsten rod for electrode shared the same properties of tungsten, tungsten rod is frequently used as electrodes in high-energy electrical equipment (such as targets in X-ray tubes and spark gaps in Tesla Coils) where other metals would vaporize or melt. The thin filaments in light bulbs are made of fine Tungsten wire. Our solid Tungsten rod are 1/8" in diameter, and 3" to 3.5" long.
 
Selecting the right tungsten is crucial to a successful TIG weld. You have to insure the correct tungsten is used for the type of metal you are welding, the type of technology used in your welder such as transformer or inverter, and the thickness of the metal you will need to weld. This leaves you with a variety sizes ranging from 1/16 to 1/8” and the types of tungsten’s such as the Pure Tungsten (TP), 2% Thoriated Tungsten (TT2), 2% Ceriated Tungsten (TC2), and 2% Lanthanated Tungsten (TL2). Fortunately, LONGEVITY offers high quality tungsten electrodes and explains which tungsten is required for the right application. Pure Tungsten (TP) – (green tipped) - Pure tungsten readily forms a ball on the end. It is designed for use with transformer-based power sources for AC welding of aluminum. Unfortunately, LONGEVITY does not carry transformer based technology considering the size and weight of TRANSFORMER welders. Therefore, this tungsten is rarely sold buy our sales staff.
 
tungsten rod for electrode
 
Tungsten inert gas (TIG) welding, also known as gas tungsten arc welding (GTAW), is an arc welding process that uses a tungsten electrode to transmit the electric arc to the work piece. Unlike other arc welding methods, the tungsten electrode does not provide material to the weld, so a separate filler rod is needed for that purpose. Some tungsten electrodes are made with a small amount of thorium, which is a radioactive material and improves the welding qualities of the electrode.
 
Welding with tungsten: Tungsten has the highest melting point of all metals, so the electrode material does not melt when exposed to the high temperatures of the arc. Tungsten can be used to weld metals and specific alloys designed to have a high melting point. Even though the tungsten electrode doesn't melt during the welding process, the electrode can wear or chip over time. The electrode can be reshaped to a conical or rounded shape using a grinder.
 
Electrodes that contain thorium: Thoriated tungsten electrodes are made from tungsten combined with 1 to 2 percent thorium in the form of thorium dioxide. Thoriated tungsten electrodes result in improved welding properties over pure tungsten electrodes. By using thoriated tungsten electrodes, welders find it easier to start the arc and maintain the arc, reduce weld contamination, carry a higher level of current, and achieve a longer electrode life through reduction in wear.
 
 
Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
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High Purity Tungsten Rod Introduction

Category: Tungsten Information
Published on 23 September 2014

High purity tungsten rod can be used as heat conductor, additive, crankshaft and cylinder barrel of automobile, parts of heat-resistant steel and electrode. High purity tungsten rods are mainly used in guns, rockets, satellites, airplanes and ships.

high purity tungsten rod

Chemical components for different purity Tungsten Rods:

W (>%) Chemical Content (<%)
99.999 Fe Ca Be Sn Al Ni Zn Sb Pt K Ta Na
0.1 0.05 0.005 0.005 0.05 0.01 0.05 0.05 0.03 0.005 0.1 0.05
Cr Pb As Mg Ti Bi Mo Cd Cu Ba Co Mn
0.005 0.01 0.05 0.05 0.005 0.01 0.01 0.005 0.007 0.01 0.005 0.005
99.99 Fe Ca Be Sn Al Ni Zn Sb Pt K O Na
0.1 0.45 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.5 4 0.9
Cr Pb As Mg Ti Bi Mo Cd Cu Ba Co Mn
0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.1 0.1 0.1 0.1 0.1
99.95 Fe Ca P Sn Al Ni N Sb Si O Pb As
5 3 1 0.1 2 3 3 1 3 3 0.1 2
Mg C Bi Mo                
2 5 0.1 1                

 

Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
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Grain Growth in Tungsten Rod

Category: Tungsten Information
Published on 23 September 2014
Samples were deformed at elevated temperatures in compression and then annealed. The microstructure was examined by optical metallography, scanning electron microscopy, and electron backscattering diffraction patterns (EBSP) in the scanning electron microscope. The results showed that when the samples were deformed at a high crosshead speed at 1200, 1400, and 1600°C, the microstructure consisted of grains that had developed a high aspect ratio in the regions of the sample that had received the most deformation. When these samples were annealed, a more equiaxed structure was produced. Samples deformed at 1800°C developed very fine recrystallized grains during the mechanical testing. These remained during the anneal. When the crosshead speed was reduced, these fine grains could be observed even after testing at 1200°C. EBSP revealed little, if any, crystallographic texture in the recrystallized grain structure. These results are compared with previous work on tungsten rod to develop a more complete description of this process.
 
grain growth in tungsten rod
 
For many years there has been a great interest in understanding grain growth in aliminum-potassium-silicon (AKS) doped tungsten because of its importance in the lighting industry. The non-sag struture of long-life lamp filament is produced by s process secondary recrystallization (abnormal grain growth) in which the final grain shape is controlled by the rows of potassium bubbles present in the material. Also, during the processing of tungsten to make wire, it is often necessory to anneal. Grain growth in these rods occurs by a process in which a few grains grow and consume all others. The mechanism could be described as secondary recrystallization, but it has been suggested that the process is better described as strain annealing, since the few grains that grow nucleate in a matrix that is polygonized and thus is similar to the lightly deformed matrix in which the large grains grow during strain annealing.
 
One question that has not been addressed in whether or not there is a crystallographic component to this process. That is, do the few grains that grow in the rod and consume the others have a particular orientation relative to the sample orientation or the way that it was deformed. In this paper, we investigate this process through the use of backscattered Kikuchi patterns formed in the scanning electron microscope. Our results will show that there may be a slight crystallographic preference in the grains which initially begin to grow, but that when grain growth is complete the orientation of the grains is random. We also show that strain rate slow enough, small grains can form by dynamic recrystallization during deformation. Finally, we suggest that the formation of the new grains is controlled by the number of nucleation sites in the material and in some cases the resulting grain size may be smaller than the original grain size ans in other cases larger, Thus, trying to classify the process as recrystallization, grain growth, abnormal grain growth, or strain annealing may not be important; rather having a good understanding of the factors that control grain growth is what will allow engineers to develop material with the desired properties.
 
 
Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
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