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  1. Home

Morphology and Size of Ammonium Metatungstate Microsphere Prepared by Spray Drying Method

Category: Tungsten Information
Published on 17 February 2016
Ammonium metatungstate (AMT) is usually used as one of the precursors of tungsten carbide (WC) catalyst, and the properties of AMT precursor affect the morphology and size distribution of WC microsphere, which have a finally effect on the catalyst activity. 
 
In this work, the mechanisms of airflow and centrifugal spray drying methods were introduced, then the AMT microspheres having different morphologies were prepared by using these two kinds of spray drying methods, and the morphology and size of the microspheres prepared were studied. The results show that the morphology of the powder prepared by centrifugal spray drying is solid sphere, and it is different from that of the powder prepared by airflow spray drying, which is hollow sphere. For the airflow spray drying method used, the effects of solution concentration, feed rate and surfactant on the particle size of products were investigated.
 
It was found that the solution concentration is the most important factor affecting the particle size, and under different drying conditions, the minimum median diameter (d50) of the dry products is 2.26 μm. This study might provide a referential foundation for the morphology and size control of hollow global WC microspheres prepared by the gas-solid reaction method of spray drying sphere miniaturization.

 

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Pressure Influencing Tungsten Trioxide Ceramic Density

Category: Tungsten Information
Published on 17 February 2016

Pressure refers to the object of force occurs in two contact surfaces, or gas to the vertical forces of solid and liquid surface, liquid or solid surface of the vertical force. Solid surface pressure is usually the result of elastic deformation; it is generally the contact force. The surface of the liquid and the gas pressure is usually the result of gravity and molecular motion. The observed effects of stress are not perpendicular to the direction of the contact surface, which usually is a result of pressure and friction interaction.

Detection molding pressure affects densification of tungsten trioxide, preparing the pressure is 4MPa, the sintering temperature is 1200 ℃, holding time 2h to analyze.

The test results in the following table:pressure

Pressure(MPa)

Density(g/cm³)

Shrinkage(%)

3

6.67

9.87

4

6.73

11.2

5

6.75

11.2

10

6.80

10.5

As it can be seen from the data in the table above, we can see sintering densification increases with pressure increasing. In general, the greater the pressure molding, the particles contact more closely, the diffusion resistance is smaller, but the high pressure molding powder may cause brittle fracture. Visible, in order to obtain high-quality tungsten trioxide ceramics, the pressure should be controlled between 4MPa and 5MPa, so that the grain linked closely together.

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Structure and Thermal Decomposition of Ammonium Metatungstate

Category: Tungsten Information
Published on 17 February 2016
Ammonium metatungstate, also known as AMT, is a tungsten chemical in the form of highly soluble hydrated crystals. Global Tungsten & Powders AMT is produced as minus 10-mesh powder to meet stringent demands in the catalyst, medical, semiconductor and other high-technology industries. GTP AMT is also used in materials research and in analytical chemistry. At room temperature, aqueous solutions can be saturated up to 70% by weight of contained WO3. This equates to 1.6 kilograms per liter or 13.3 pounds per gallon.
 
The structure and morphology of ammonium metatungstate (AMT), (NH4)6[H2W12O40]⋅4H2O, and its thermal decomposition in air and nitrogen atmospheres were investigated by SEM, FTIR, XRD, and TG/DTA-MS. The cell parameters of the AMT sample were determined and refined with a full profile fit. The thermal decomposition of AMT involved several steps in inert atmosphere: (i) release of crystal water between 25 and 200 °C resulting in dehydrated AMT, (ii) formation of an amorphous phase between 200 and 380 °C, (iii) from which hexagonal WO3 formed between 380 and 500 °C, and (iv) which then transformed into the more stable m-WO3 between 500 and 600 °C. As a difference in air, the as-formed NH3 ignited with an exothermic heat effect, and nitrous oxides formed as combustion products. The thermal behavior of AMT was similar to ammonium paratungstate (APT), (NH4)10[H2W12O42]⋅4H2O, the only main difference being the lack of dry NH3 evolution between 170 and 240 °C in the case of AMT.

AMT
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Tungsten Electrode Surface Ablation of Argon Arc Welding

Category: Tungsten Information
Published on 16 February 2016

Tungsten electrode is an important part of argon arc welding. Besides, tungsten electrode plays an important role in arcing, welding quality and arcing stability. Operation at the high temperature tungsten electrodes will occurs in the mass loss, called electrodes ablation. And ablation can be divided into added oxide ablative and tungsten substrate ablation, and the added oxides include ThO2, CeO2, and La2O3 and so on. Because they melting point is lower than the tungsten substrate’s, so the ablation rate will faster. The ablation of added oxide in the electrode may cause the oxide content in the electrode surface reduction, resulting in hard to arcing or arcing unstable. So as we knew, added oxide in tungsten electrodes ablation in some degree greatly affects the properties of the arcing and the arcing stability of the argon arc welding. On the other hand, the tungsten substrate ablation mainly because of the hot tungsten electrode react with the surrounding environment or oxygen in the shielding gas, and produced oxide will deposit in the head of electrode to cause tungsten substrate ablation. Tungsten substrate ablation not only seriously affect the stability of the arcing, and will cause the deposited tungsten shedding, changing the composition of the welding content, affecting the quality of welding.

The experiment found that reducing tungsten electrode ablation not only can improve the life of the tungsten electrode, and can ensure the welding quality. And reducing the tungsten electrode ablation there are some approaches as following:

1. To improve the purity of the inert gas, which at the same time reducing the oxygen content;
2. In the welding process, to use appropriate protective gas flow;
3.To select appropriate and well-torch welding gun and electrode size;
4. To use tungsten electrode which doped nano-oxide.

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Synthesis and Interfacial Electron Transfer of a Composite Film of Graphene and AMT

Category: Tungsten Information
Published on 16 February 2016
Solar energy is a renewable energy, hydrogen production with that is expected to solve the current common problems of energy shortage and environmental pollution, which has been widespread concerned. In many semiconductor photocatalytic hydrogen production materials, tungsten oxide become a hot research materials in the photocatalytic field due to its stable performance and low cost, but its optical electronic - holes are so easy to combine that restrict the photoelectric device performance. In order to improve the photoelectric conversion performance of the tungsten oxide, the domestic and international researchers carried out a number of explorations. Currently, common methods are semiconductor compound, noble metal deposition, surface sensitization, ion doping.
 
With ammonium metatungstate as tungsten source, PVP as binding agents, use dip-coating method to prepare graphene - tungsten oxide composite films, using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and Raman spectroscopy methods such as composite structure were characterized by light and current test, electrochemical impedance spectroscopy (EIS), transient photocurrent spectrum and intensity modulated photocurrent spectroscopy methods to study complex film electrode interface at a photoelectric effect carriers transfer process and a charge transport behavior. The results show that the composition of the film and the tungsten oxide nanoparticles are graphene fully complex, significantly improved photoelectric properties; graphene composite after the transient time constant of the film is increased, the electron - hole pairs life expectancy; electron transport time is reduced, as 47.5% of pure tungsten oxide film.

AMT

 

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Tungsten Copper with Gradient Structure (2/2)

Category: Tungsten Information
Published on 16 February 2016

For the manufacturing process of the gradient structure tungsten-copper composite materials, researchers and scholars in related fields, and also made a variety of attempts to conceive. Here is a brief introduction to several related new technologies, such as conventional dry lamination method, hierarchical load a different size of tungsten powder, cold pressed, sintered, after copper infiltration preparing different graded material consisting of tungsten-copper ( good sintered porous tungsten skeleton electrochemical corrosion formed along the direction of tungsten skeleton having a gradient porosity by infiltration of copper can be obtained having a continuous change in the composition of tungsten copper gradient material); the other one uses hot isostatic pressing diffusion bonding to form tungsten copper with gradient structure by different contents.

In addition, another type is prepared by continuous gradient layer, such as slip casting, sedimentation molding, centrifugal molding, etc. Plasma spraying is a kind of new method that are compacting and sintering tungsten copper powder with different content. There are two methods which have already patented process, one is the use of powder metallurgy - infiltration process. Preparation of powder metallurgy method which utilizes two components completely different copper tungsten compact, then where the thermal conductivity of tungsten copper larger compact embedded in another compact, due to the embedding of relatively high copper content briquette making its thermal conductivity is relatively high, and has a lower peripheral compact copper content, thus ensuring the overall coefficient of thermal expansion gradient material decreases. Another one is that combines tungsten copper (W-Cu) with ceramic based on aluminum nitride-aluminum (AlN-Al), ceramic has a gradient structure with a metal having a thermal expansion coefficient due to the match, so the lower internal stress, and as part of a combination of metal and ceramic high thermal conductivity such that heat will not affect the heat concentrated in the buffer layer and the heat radiating effect of the heat sink materials.

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Tungsten Copper with Gradient Structure (1/2)

Category: Tungsten Information
Published on 16 February 2016

Tungsten copper (W-Cu) and molybdenum copper (Mo-Cu) are composed of respectively tungsten and molybdenum with copper, which called two-phase composites and has many advantages when it used in some devices with high power, such as high hardness, high strength, high melting point, excellent chemical stability, excellent thermal and electrical conductivity and lower coefficient of thermal expansion. As a kind of electronic packaging heat sink material takes place of conventional materials gradually, the related researchers make an intensive study on tungsten copper, which includes add active agents, change powder properties to improve the sintering density of tungsten copper materials.

However, the conditions of some industries today have become more and more strict (including temperature, pressure, power, etc.), which requires tungsten copper has better properties. Inspired by tungsten carbide with gradient structure, the Japanese researcher propose new concept of functional materials with gradient structure and from the preparation process structure, computer simulation and forecasting has done sufficient research, have also made substantial progress, so that it plays an important role in some high-power devices. Tungsten copper composite material is kind of two-phase psudoalloy, which composed of two metals tungsten and copper with a great difference in physicochemical properties.

Its properties will change with the structure. Viewed from the aspect of gradient structure, it can has one end with a high hardness, high melting point, tungsten or copper content is low high-density tungsten copper, while the other end is a good electrical and thermal conductivity and high plasticity of copper or copper content of tungsten, copper, in this way the formation of gradient structure having a tungsten-copper composite materials have a good specificity and a broader application prospect.

tungsten copper composites

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Regeneration Solution of SCR Denitration Catalyst

Category: Tungsten Information
Published on 16 February 2016

SCR denitrification catalystMore than 90% of the thermal power plants deal with the flue gas denitrification using SCR which is short for Selective Catalytic Reduction, making SCR process widely use. The cleaning and regeneration of the catalyst is not only one of the effective methods to reduce the running cost of flue gas, but also can reduce the environmental pollution caused by solid waste. This paper introduces a kind of Regeneration Solution of SCR Denitration Catalyst.

The components of it are as follows: Penetration enhancer (JFC) takes the 1‰~5wt‰ of total content, surfactant take 1‰~5wt‰, peregal take 0~5wt‰, ammonium metavanadate take 1%~4wt%, ammonium paratungstate take 6%~12wt% and ammonium molybdate take 2~6wt%, distilled water and acid take the remained contents.
The acid is the role of adjusting pH value in range 5~7, can be anyone of citric, oxalic and acetic acid.

The advantages of Regeneration Solution of SCR Denitration Catalyst are as follows:
1. Make-up active ingredients by the time cleaning denitration catalyst, which can significantly improve the activity of deactivation, and recover the activity as high as 90~105%;
2. Nonionic surfactant added in the regeneration solution not only improves the cleaning ability of catalyst, but also cause no damage to the catalyst carrier and other active components;
3. Catalysts after regeneration can be completely normal used making the service life reach more than 95% as the new catalyst.

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Preparation for NOx Series Catalyst with Selective Catalytic Reduction at High Temperature

Category: Tungsten Information
Published on 16 February 2016

When the temperature of waste gas is higher than 500℃, Vanadium catalyst directly oxidation of NH3is significantly enhanced, resulting in a significant reduction in the removal rate of NOx. Under high temperature, the WO3-TiO2 system has better catalytic activity and high temperature stability compared to the traditional V205-W03/TiA system. A method for preparing WO3-TiO2 catalyst is described in this paper, steps are as follows:

1. Mixing ethanol, tetrabutyl titanate and glacial acetic acid by volume ratio 2:1:1, get solution A;
2. Dissolve ammonium paratungstate in the oxalic acid solution with mass concentration of 5% to obtain solution B, in which the mass ratio of ammonium paratungstate: oxalic acid is 1.6:1;
3. Drop a certain amount of solution B into solution A slowly, in which the quality ratio of ammonium paratungstate and tetrabutyl titanate is 0.029:1~0.11:1, stirring constantly to form a uniform and stable sol;
4. Static settling for 40~60 hours, dry in an oven at the temperature of 50~ 60℃ for 16~30 hours to get a dry gel;
5. Grind the dry gel in a mortar for 30~50 minutes, then calcine in the muffle furnace at 550~650 ℃ for 3~6 hours, get the high temperature SCR catalyst WO3-TiO2 with the active component WO3.

The catalyst in this paper has the advantages like: simple process and low production cost, with high active at the temperature of 450~550℃, higher denitrification rate, long service life, high thermal stability.

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Tungsten Trioxide Complex Characterization

Category: Tungsten Information
Published on 16 February 2016

TG curveTG (Thermal Gravity Analysis) is a term of thermodynamics, called thermal gravimetric analysis. Its meaning is: The sample in the specified temperature curve (rate), the rate decreases with its weight / ratio analysis. From the curve we can know the weight of sample reducing at certain temperature, and then it shows that the decomposition temperature of the sample at this occurrence (or other chemical reactions) is the most severe. TG Category 1, static method (isothermal): sample at a constant temperature, known as the "constant weight loss." TG Category 2, the dynamic method (temperature method): the sample under constant temperature, known as "TGA curve."

During the inspection process, the first steep, placing synthetic product in a muffle furnace, burning it 3h at 400 ℃ to obtain the tungsten trioxide powder samples of different doping amount of tungsten trioxide, and then getting the results via TG at FIG 50-400 ℃, characterizing it by the percentage change to determine the tungsten trioxide complex. From the TG graph , we can see when the temperature reaches at 350 ℃ , TG curve is approximately straight line, which indicates that synthesis product is lost when the temperature is about 350 ℃ . Weight of the synthetic product constantly decreases with temperature increasing.

Next, the synthesized product was characterized by X-ray powder diffraction analysis, the diffraction peaks can be found in standard synthetic products that were monoclinic phase product coincide, and there are not impurity peaks, which show the composite tungsten oxide does not cause polymorphs variety. In summary, the tungsten trioxide complex becomes into the admixture does not have a change in crystal form molybdenum trioxide.

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