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  1. Home

An Invention for APT/AMT Production

Category: Tungsten Information
Published on 29 February 2016
Ammonium tungstate, ammonium paratungstate, ammonium metatungstate or hydrated tungsten trioxide is produced by passing tungstate anions through an anion exchange membrane into an aqueous solution containing ammonium cations under the driving force of an electrical potential for a time sufficient to achieve a pH within the range in which the desired tungsten compound will form.
 
In accordance with the invention a method has been discovered for manufacturing ammonium tungstate, ammonium paratungstate, ammonium metatungstate and tungstic acid requiring only ammonium hydroxide or other source of ammonium cations and a tungstate anion source as raw materials. These tungsten compounds can be manufactured in accordance with the invention without the production of useless byproducts and without the use of strong mineral acids, solvent extraction or precipitation reactions.
 
These tungsten compounds can all be produced in good yield and relatively free from cation impurities by passing tungstate anions under the influence of an electrical potential through an anion exchange membrane into an aqueous electrolyte containing ammonium cations until the desired pH of the electrolyte is reached for formation of the desired tungsten compound.
 
In another aspect of the invention, ammonium metatungstate or tungstic acid may be produced from normally insoluble ammonium paratungstate by using ammonium paratungstate crystals as the source of tungsten anions.
 
In another aspect of the invention, the alkali metal hydroxide formed by the removal of tungstate ions from alkali metal tungstate solution may be recovered and used to form additional alkali metal tungstates from tungsten sources such as ore concentrates.

powder
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Doping Tungsten Trioxide Thin Film Property

Category: Tungsten Information
Published on 29 February 2016

Tungsten Trioxide Thin Film Tungsten trioxide thin film will significantly improve certain properties, such as sensitivity and selectivity. Tungsten trioxide thin film doped with the metal ions can be incorporated or can be sputtered rare metals, such as palladium (Pd), platinum (Pt), gold (Au), silver (Ag), lithium (Li) and the like. Metal ions are in the form of he corresponding metal salt is added, such as LiN03, RbCl, CsCl, Bi (N03) 3, AgN03.

Sensing property will be significantly different with the incorporation of different metal ions additives. After doping palladium or platinum to hydrogen sensitivity, tungsten trioxide thin film electrochromic performance is greatly improved, especially the speed time and fade time are improved. Silver-doped tungsten trioxide thin film gas sensitivity can be increased. Tungsten thin film as hydrogen-sensitive element in the test shows that the addition of palladium or platinum can improve the sensitivity of the thin film with the hydrogen and palladium or platinum, which can shorten the response time.

The 1.0% Ag-doped tungsten trioxide thin film effectively improve the sulfur dioxide (SO2) sensitivity and selectivity at 450 ℃. Research shows that 15% Li-doped tungsten trioxide thin film is similar to the not doped tungsten trioxide thin film, but thin film doped coloration and its fade time is long. The Au-doped tungsten trioxide thin film improves the selectivity of NH3.

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Propylene Tungsten Trioxide Preparing Tungsten Carbide Powder

Category: Tungsten Information
Published on 29 February 2016

Propylene Propylene is colorless. It is slightly narcotic, flammable. It dissolves in water; and not dissolves in organic solvents. It is low toxicity substance. Propylene is the base stock material of three syntheses, mainly for the production of polypropylene, acrylonitrile, isopropanol, acetone, and propylene oxide. In addition, propylene is reacted on olefin bond; it can also react in the methyl group. Propylene polymerization in the presence of an acidic catalyst can form dimmers, trimmers, mixtures and tetramer. It can be used as high-octane fuel. Propylene and ethylene propylene rubber are generated. Propylene acid catalyst (sulfuric acid, hydrofluoric acid and the like) can become alkylation with isobutane to produce branched paraffin. Propylene in the presence of a catalyst with ammonia and oxygen in the air from the oxidation of ammonia to produce acrylonitrile, which can become a synthetic plastic, rubber, fiber and other polymer materials.

In the preparation of propylene tungsten trioxide prepare tungsten carbide powder, we make tungsten trioxide and propylene as raw material, the raw material is placed at 450 ℃ ~600 ℃. Then heating it after the mixed gas 90% Ar + 10% H2 at 1100 ℃ -1400 ℃ 2h, the material is crushed to obtain tungsten carbide powder .

Propylene tungsten trioxide prepares tungsten carbide powder, which improves the preparation of Chinese tungsten carbide powder level, and the obtained tungsten carbide powder can be used in production, which making China tungsten carbide powder resource advantages into economic advantages quickly, and makes a great contribution for China's export.

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Reasons of AMT / SiO2 The Catalyst Deactivation

Category: Tungsten Information
Published on 26 February 2016
SEM photograph of AMT / SiO2 catalyst before the reaction (fresh catalyst) and the deactivated catalyst after 615 h is shown in Figure 6. As can be seen, the fresh catalyst’s surface is clean and relatively homogeneous, the active species can be better uniformly distributed on the carrier; the catalyst surface is rough after deactivation, probably due to a large amount of coke on the catalyst surface coverage.
 
Figure 7 shows the TG-DTA spectrum of AMT / SiO2 catalyst calcined at 533K in different reaction time after calcination and regeneration. As can be seen, strong exothermic peak appears in the 50-900K range in all samples, and with the reaction time extending, the peak area and the catalyst weight loss was significantly increased. According to the preliminary work of catechol and ethanol monoetherification reaction on the surface of the multi-component phosphate catalyst coke behavioral findings, it is considered a low temperature exothermic peak (about 610K) mainly corresponds to adsorbed on the catalyst surface reactants and products, and exothermic peak temperature (650K or more) is mainly caused by the soot. Generally it believed that catechol and o-hydroxy anisole product can be further occurrence of oxygen and carbon alkylation alkylation reaction of carbon-containing polymer and ultimately the formation of coke, as the reaction time prolonged and temperature rise, carbon chain length of the polymer will gradually increase, which requires a higher firing temperatures to remove carbon. Therefore, we believe that prolonging the reaction time will significantly increase the amount of coke on the catalyst surface, which is the main reason for the catalyst deactivation.



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Tungsten Copper Used in Vacuum Switch (2/2)

Category: Tungsten Information
Published on 26 February 2016

Tungsten copper composite materials require extremely low gas containing impurities (such as oxygen O2, N2 gas, etc.), it requires the use of a low gas content of raw materials and special process (high temperature sintering, vacuum infiltration, vacuum degassing, etc.) prepared. n these vacuum tungsten copper contact materials, in addition to conventional grades, the proportion of copper tungsten contact material has also developed a number of high-low tungsten copper tungsten copper, tungsten W is usually its content> 85%, such as W-10Cu, W-15Cu, etc., when asked tungsten copper material used in the case of low value when the closure, which can also add some other low melting point metal (such as antimony Sb, bismuth Bi, tellurium Te).

In contrast, there is a high copper content (60% -90%) of tungsten copper alloy, wherein W-70Cu Tungsten copper alloy products have been tested and Vickers hardness reaches1100MPa and 80% -85% IACS of high conductivity, and at 600 ℃ can still maintain a high hardness and conductivity, stable performance. Therefore, It also gradually replace some of the precious metal contacts (such as silver contacts, etc.), which significantly reducing the cost of the contact material. Overall, with the application of tungsten-copper composite materials more widely, for its new tungsten copper alloy materials research is also developing, such as tungsten copper with gradient structure, nano-crystalline tungsten copper, tungsten copper deformation processing, tungsten copper used in vacuum, tungsten copper with high or low content of tungsten, which replace the conventional materials in EDM, micro electronics, high temperature, military fields gradually. However, there are some problems of tungsten copper products in china, includes less high-end products, low utilization, the research and production are disjoint.

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Tungsten Copper Used in Vacuum Switch (1/2)

Category: Tungsten Information
Published on 26 February 2016

Tungsten copper composite material has high hardness, high melting point, high strength and sweating property so that it can be widely used in high temperature, military fields, aeronautics and astronautics, vacuum switch, electronic packaging, EDM electrode and so on. Here we highlight tungsten-copper composite material in vacuum switch electrical aspects. Theoretically, vacuum switch is a kind of pressure in the vacuum system for the protection of the automatic controller, small size, excellent performance, stability, ease of maintenance and long service life. It can be widely used in various industrial automation environments, such as water utilities, petrochemicals, railways, military, pipelines, ships and so on.

When the vacuum pressure is greater than the set point, the controller will automatically cut off the circuit, signals, to ensure the normal operation of the system. When the pressure in the system is higher or lower than the safe pressure, pressure sensor immediate action within the controller, the controller makes contact on or off, the device stops working; When the pressure within the system to a safe pressure range of the device, the pressure sensor inside the controller reset immediately, the contacts within the controller turned on or off, the device is working properly. In order to adapt some high-voltage as well as vacuum switch electrical demand, related researchers developed special vacuum switch of tungsten copper. It can be perfectly adapt to flammable, explosive, high temperature and low temperature, moisture, corrosive environments, and gradually dominate the high-voltage (6-35V) grid and electrification equipment.

tungsten copper

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Preparing Ammonium Paratungstate from Worn-Out Tungsten Oxide 2/2

Category: Tungsten Information
Published on 26 February 2016

4) Vacuum filtration or pressing leaching, and translate the ammonium tungstate solution in a storage tank for 10~30 hours.
3. Preparation of ammonium paratungstate
1) Outlet the ammonium tungstate solution into a reaction kettle, heating to boiling, and then insulation for evaporating and concentrating till large numbers of APT crystal come into being;
2) Stop heating when the solution proportion dropped down to I.08~I.05, cooling the temperature below to 90℃ with stirring; then filtering the solution together with the APT crystal into the vacuum filtration or centrifugal, and washing with water for 3~4 times;
3) drying at the temperature of 80-130℃;
4) Cooling down and screening with 80 mesh sieve, inspecting, packaging, then we get ammonium paratungstate.

Advantages about this way to prepare ammonium paratungstate from the warn-out tungsten oxide are like bellows:
1. Save a lot of extra caustic soda, sodium carbonate and hydrochloric acid, thus reduce the cost;
2. Simplify the process to shorten the production cycle;
3. Strong acid and alkali do not used in the reaction process; therefore, the environmental costs have been reduced;
4. Save energy and pollutants discharging has been reduced.

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Preparing Ammonium Paratungstate from Worn-Out Tungsten Oxide 1/2

Category: Tungsten Information
Published on 26 February 2016

Warn-out tungsten oxide including tungsten trioxide and blue tungsten oxide ect. which have been scrapped, and substandard thus must be reworked. This warn-out tungsten oxide which can not directly be used in tungsten smelting or other industries can be recycling. In this paper we will present a method for recovering ammonium paratungstate from warn-out tungsten oxide.

tungsten carbide

1. Handling the raw material
Screen the warn-out tungsten oxide by a 60~80 mesh sieve to remove caking tungsten oxide and mechanical inclusions; then the grinding caking tungsten oxide and also screen it;
2. Autoclaving with ammonia for preparing ammonium tungstate solution
1) Dilute the concentrated ammonia in deionized water or use water to absorb liquid ammonia, get ammonia with concentrate of 8~20%; and then formulating the slurry with stirring at the ratio that weight of tungsten oxide: volume of ammonia is 150~350g/L;
2) Add hydrogen peroxide when the material contains blue tungsten oxide, compress the kettle cover, heating to the pressure in the kettle is in the range of 4~l0kg/cm2 with stirring; the reaction time supposed to be 60~180 minutes;
3) Stop heating and cooling down to room temperature (20~40℃) after finishing the reaction; check if the color of solution is blue or not, if so, supplemented with hydrogen peroxide until it disappear; adjust the concentration of ammonia in ammonium tungstate solution among 3~5% with ammonia or water, and the concentration of WO3 is controlled among 120~350g/L;

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Studying Tungsten Trioxide Structural Phase Transition Law

Category: Tungsten Information
Published on 26 February 2016

Tungsten Trioxide Structural PhaseTransition LawStructural phase transition region is divided into two basic types: remodeling and displacement type. Such classification is based on the grid by the formation of chemical bonds through periodic phase change. Strictly speaking, the non-reconstruction-type structural phase transitions are classified as displacement. Obviously, this is difficult to include atoms, molecules, cells and equivalent groups in a deep potential. For the reconstruction phase transition, we can include structural changes in carbon, graphite and diamond, which including the reconstruction phase transition and displacement phase transition, order - disorder phase transition, hybrid phase transition, and electron-phonon interaction associated phase transition. Of course, it does not include the superconducting phase transition, because its system structure.

Structure of tungsten trioxide can be described as WO6 octahedron vertices that sharing three-dimensional network structure, however, WO3 symmetry is relatively low, because it is deformed over ReO3 structure. The lattice phonons and electronic structure of the combined effect of the changes is produced by several crystalline phases, these types of crystalline phases are the evolution from low to high symmetry with increasing temperature.

By studying the structure of the tungsten trioxide phase transformation, the phase change can be found in its crystalline order: monoclinic Pc (ε- WO3)→triclinic PT (ζ- WO3)→orthogonal Pbcn (β- WO3)  →quartet P4 / ncc (α- WO3) → P4 / nmm, which presents different phase ramp in a different reaction temperature. In 2002, we found a new crystalline phase by continuous research. The high resolution neutron powder diffraction method confirms the existence of a new monoclinic phase at a temperature region of 720 ℃ to 790 ℃.

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Inquiring Tungsten Trioxide Thin Film Translucent

Category: Tungsten Information
Published on 26 February 2016

Tungsten Trioxide Thin Film TranslucentThe proportion of the fabric sunlight penetrating, such as membrane light transmittance are 10-15%, which indicates that 10-15% of the sun can penetrate tensioned membrane, so that the building can save energy in the daytime without lighting. Reflection with the surface quality-related and coefficient scattering are the main factors. The density, grain boundaries and impurities are the main scattering. In the further non-ceramic cubic system, the presence of birefringence grain texture can be improved light transmittance.

The tungsten trioxide thin film prepared by the sol - gel method , which shows its light transmittance is maximum and the corresponding wavelengths are 85.3%, 556nm; the peaks are and troughs are in the 350 ~ 600nm, the difference of the light transmittance at the peaks and valleys is 4.4%. WGZ-8 UV-V double beam of the incident light wavelength are 200 ~ 800nm, a light transmittance is 0% to 150% in spectrophotometer transmittance analysis.

And the use of magnetron sputtering method to prepare tungsten trioxide is different from the above, its maximum transmission rate and the corresponding wavelength ranges are: 90.1%, 572 ~ 582nm; peaks and troughs are 350 ~ 650nm, the difference between the peaks and troughs of the light transmittance is 21.2%. Comparison of the two lines shows that the difference between the two methods for preparing tungsten trioxide thin films is unlikely in the light transmittance. Thin films can be prepared by magnetron sputtering when the temperature at 450 ℃, the transmittance of the thin film is dropped by 8%. When the annealing temperature is 500 ℃, the transmittance of the thin film dropped by 8%, the peak position and peak shape are changed much.

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