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  1. Home

Tungsten Trioxide Reverting Ultrafine Tungsten Powder

Category: Tungsten Information
Published on 03 March 2016

Tungsten PowderThe reduction method of tungsten trioxide (WO3) is also known as tungsten trioxide carbonization, the method can be used to restore high-quality ultrafine tungsten powder, the process is needed by the mixer, pellet mill dryer and two rotary kiln components.

Firstly, we take the tungsten trioxide (mass fraction, 84%) and carbon black powder (mass fraction, 16%) to mix the grains in order to have a diameter of 3mm ball, and then to have two successive reduction in a rotary kiln. Continuously during the reaction through a series of intermediate products:
WO3 → WO2.9 → WO2.72 → WO2.0 → W → W2C → WC.

Heating WO3 in the first furnace at 1247 ℃ in N2, the heating reaction products are WO2.72, mixture of WO2 and W, and the ultra-fine grain nucleation occurs in the intermediate product of the transformation. The process WO2.72 and WO2 are due to a sharp contraction in the volume of fine grain, and the transition time of WO2.72 transferring to WO2, which has a significant increase in density. Two compounds promote grain growth WO2 (OH) is not formed in the case of materials containing carbon black. Fine WO2 particles do not thicken into ultrafine grain. Secondly, putting kiln at 1500 ℃ in the rotary, and hydrogen atmosphere ultrafine W are directly restored. Finally, we usually add a small amount of grain growth inhibitor to prevent the ultra-fine carbide grain growth.

Experiments show that in the direct reduction process, original tungsten trioxide and carbon black play an important role in the performance characteristics of tungsten reduction. the size of carbon is reduced in the order of C → B → A. When the original tungsten trioxide particle size is 2.60 micron to 1.80 micron, the tungsten grain size reduction is hardly affected by the particle size of carbon black, in this case of the tungsten powder particle size are reduced about 0.50 microns. When using a particle size of 1.00 micron, tungsten trioxide fine particles and carbon are reduced, the reduction of tungsten particle size is 0.36 micrometers, this depends on the original particle size reduction of tungsten trioxide, and the size and reduction of tungsten powder are prepared by WC- CO alloy.

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Tungsten Carbide Buttons Used for DTH Drill – Failure Mode (2/2)

Category: Tungsten Information
Published on 02 March 2016

In addition, edge button lost after the failure of the original gage role DTH drill, drill itself will begin to wear occurs, which also shows the life of buttons directly affects DTH drill service life. Related researchers through a lot of experiments summarized two mechanisms carbide abrasive wear of buttons, one is tungsten carbide (WC) and cobalt (Co) subjected to a uniform wear, similar to polishing action phase, another is cobalt (Co) is first removed, and tungsten carbide (WC) particles are pulled and caused scratch; surface fatigue wear caused by tungsten carbide buttons and rock slide occurred relatively arising and produced alternating load; Adhesive wear occurs at the hardness of tungsten carbide ball and rock hardness are approximately equal state, and tungsten carbide buttons have plastic deformation and rock relative motion between the two separated and then bonded to each other, in this process carbide particles are stripped and blemishes.

2. Button Break: In the form of failure to wear mentions the concept of middle button and the edge button so that button break can be divided into the middle button break and the edge button break. Furthermore, the edge button plays a protective effect on the life of the drill DTH greatest impact. Generally, DTH drill bit end faces and buttons oblique angle of 35 °, due to the action of force is mutual, at the time of impact rock drill, eccentric impact occurs, while when the rotary drill bit cutting edge button by friction of rock, two forces together to produce the side teeth of the roots of a certain moment, the force long-term effect of such cycle prone to cracking source internal button, leading edge button fracture. However, the middle button does not produce eccentric impact, which the impact mainly caused by the friction of rock and button produced the bending tensile stress.

3. Button Drop: Button drop and smash is also occurred. The main reasons of tungsten carbide DTH drill buttons drop includes button drill bit not in the same horizontal plane at a fixed time, causing all the balls can not contact with the teeth of rock, the individual button floating ball practice involved, tensile stress wave, and the buttons has been pulled out; DTH drill cuttings by air blowing to wear during operation, resulting in part of the button exposed, thereby reducing the button bit rigid binding force; The last reason is DTH drill button arrangement when the interference does not fit properly, resulting in insufficient fastening force some button loss occurs.

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Tungsten Carbide Buttons Used for DTH Drill – Failure Mode (1/2)

Category: Tungsten Information
Published on 02 March 2016

Although tungsten carbide buttons have higher hardness and impacting resistance, it is brittle and has poor wear resistance. In the process of drilling, the high temperature of the high-speed collision with rock buttons occurrence arising will make carbide hardness decreased and crushed quartz particles made of a soft but opposed the hard phase transition occurs. Therefore, tungsten carbide buttons used for DTH drill failure will directly affect the drilling efficiency. The failure mode of tungsten carbide buttons used for DTH drill includes wear (grain wear, surface fatigue wear and adhesive wear), buttons break, buttons drop and so on. Next, we will discuss these failure modes one by one.

1. Wear: This is the commonest failure mode of tungsten carbide buttons used for DTH drill, which can be specifically divided into grain wear, surface fatigue wear and adhesive wear. Due to the conditions of DTH drill is usually strict, such as underground, down hole operation. The DTH drill buttons except impact and rotary crushing rock and rock cutting wear occurs, the air flow generated by the drill cuttings will be written to the buttons wear, especially in some high pressure DTH drill bit. DTH drill carbide buttons can be divided from the inside edge of middle and edge button, the middle button is mainly used for crushing rock, while the edge button not only involved in rock crushing,  but also plays an important role is to protect the drill bit to prevent the surrounding rock drill bit itself wear. Since DTH bits during the rotary cutting rock edge against the outer edge of the button so large line speed, it will be wore earlier so that the size of the edge is larger than the middle ones, but the speed of wearing is higher than the middle.

tungsten carbide buttons

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Single-Dimensional Network Structure Tungsten Trioxide Preparation

Category: Tungsten Information
Published on 02 March 2016

At present, people have been able to prepare different pore sizes of porous tungsten trioxide and using a variety of methods by materials that containing a large hole, mesoporous and microporous, or only two of the pore size. These materials have important applications in catalysis, selective separation and sensors; however, the porous material with a foam shape is generally more fragile and friable. Tungsten trioxide is a transition metal oxide that is widely studied because of its unique properties. In addition, the doping tungsten trioxide complex also has a catalytic effect. It means that tungsten trioxide morphology and structure of the desired application function has a direct relationship.

Steps:
Preparing dimensional network structure WO3 containing mesopores by concentrating hydrogen peroxide (H2O2), methanol, over-acid and polyvinylpyrrolidone (PVP) solution. Preparing WO3 mesh structure by using optical microscopy, scanning electron microscopy (SEM), powder X- ray diffraction (XRD), thermal gravimetric analysis (TG), high-resolution transmission electron microscope (HRTEM) and N2 adsorption isotherms (BET) technology after firing.

Conclusions:
1. Optical microscopy and SEM photograph show this shape of the foam cube mesh structure regardless of WO3, which are relatively stable calcinations that are supported by the nature of the performance.
2. Magnified SEM image shows that the wall mesh structure is assembled from nanoparticles made of WO3 after calcination.
3. XRD diffraction analysis shows that WO3 is amorphous foam before calcination, and is orthorhombic crystals after calcination. As PVP structure, it has the advantage of inducing inexpensive agents and stable solution.

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Tungsten Oxide Ceramic Varistor Property

Category: Tungsten Information
Published on 02 March 2016
The nonlinear WO3 ceramics (pressure-sensitive behavior) was first reported by Makarov in 1994, and it’s pointed out that it can be used as a low pressure-sensitive materials in the field of microelectronics since the WO3 ceramics has low varistor voltage. But there are not further studies and reports in earlier studies about behavior origin and mechanism of WO3 ceramics issues.
 
Research shows that the varistor characteristics of WO3 ceramic is different from traditional ZnO and SnO2 Varistor material, the conventional Schottky barrier model can not explain the behavior of WO3 ceramic varistor yet, so the conventional grain boundary Schottky barrier model needs to be modified. In view of which, WO3 ceramics was prepared, and the mechanism of the pressure-sensitive characteristics were studied, and amendments WO3 ceramic grain boundary Schottky barrier model was proposed.
 
Undoped WO3 ceramics sintered has obvious varistor behavior, AES spectra shows the ceramic crystals surface has excess of oxygen. Results of the quenching and the atmosphere treatment of ceramic samples showed that the excess of oxygen on the grains surface is the result of the oxygen adsorption of the ceramic during cooling. With the effect of oxygen of the grain surface adsorption and W ions, and electrons combine to provide grain interior surface of the grains in the form of O- and O2- interface states at grain boundaries further Schottky barrier is WO3 ceramic varistor origin of behavior. Thus according to the conventional pressure-sensitive ceramic grain boundary Schottky barrier model, a revised WO3 ceramic grain boundary barrier model.

WO3 ceramic
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Virgo Tungsten Gold-Plated Coin

Category: Tungsten Information
Published on 02 March 2016
Just as the traditional Chinese Zodiac, the twelve constellations are also identified and welcomed by people all over the world. This kind of culture can not only meet people’s self recognition, but also can make them quickly understand others and handle the way that how to get along with others. That is why constellations culture can be kept and developed all over the world. Virgo, date of birth is the Gregorian calendar August 23rd ~September 22nd. People who is Virgo always has a understanding heart, and goes for perfect, which makes it been regarded as the most critical constellation.
 
Virgo tungsten gold-plated coin, for its characteristics of elegant appearance, good corrosion resistance, abrasion resistance and high cost-performance, is widely used and popular as gift, souvenir, collectible etc. Although it doesn’t has the high hedging value as gold coin, but their have the same high appreciation value and collection value. On opposite, because of its lower hedging value, so it can greatly avoid the loss caused by stealing, losing and damaging. In addition to customize Virgo tungsten gold-plated coin to Virgo friends, many people will also customize a set of twelve constellations tungsten gold-plated coins as collectibles.
Virgo tungsten gold-plated coin
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Leo Tungsten Gold-Plated Coin

Category: Tungsten Information
Published on 02 March 2016
Leo, the fifth house of the twelve houses, is a symbol of power, which date of birth is July 23rd ~August 22nd. Based on the analysis of the constellation character, Leo is a constellation that full of responsibility and romantic purchasing. Leo people also have a firm and indomitable heart that full of enthusiasm.
 
Leo tungsten gold-plated coin, can also be known as Leo tungsten alloy gold-plated coin. Because of its good wear resistance and corrosion resistance and the brighten color like the gold coin, Leo tungsten gold-plated coin can be permanently collected without decaying. Using Leo tungsten gold-plated coin as a souvenir or gift to send to Leo friends, not only can show your care and deep mind, but also can enable the recipient to feel full of sincerity and special meaning contained by Leo tungsten gold-plated coin. Because of its exquisite aesthetics and high commemoration value, so it can also be permanently stored. The Leo tungsten gold-plated coin can be customized from the weight of 1 gram to 50 grams, the surface of its plating color can also be others, such as rose gold, platinum and so on.
 
Leo tungsten gold-plated coin
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Cancer Tungsten Gold-Plated Coin

Category: Tungsten Information
Published on 02 March 2016
Nowadays, the developed science and technology had well replaced using constellations to determine the time and direction, but the constellations culture has still been greatly welcomed by young people all over the world. People always talk about the constellations at leisure, or habitually used to use the constellations to determine a person's character. It can make people quickly and broadly to understand a person, or self cognition. Thus, one of the most attractive constellations culture is to meet the needs of teenagers’ self recognition.
 
People who was born between June 22nd ~July 22nd is a cancer, which is the first constellation of the beginning summer. Cancer tungsten gold-plated coin is made for adhering the meanings of transferring mind or commemorating born constellation. It has the properties of high wear resistance, corrosion resistance and long preservation that the gold coin is not possessed. But it has the same exquisite appearance as gold coin, which makes it have the high collection value and appreciation value. It can also be customized according to people’s own needs or provide their own customized drawings to customize Cancer tungsten gold-plated coin, and give it to Cancer lover, relatives or friends. Cancer tungsten gold-plated coin’s plating solution color can also be the Platinum, rose gold etc.
 
Cancer tungsten gold-plated coin
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Ammonium Paratungstate Preparing Ammonium Metatungstate--Electrodialysis Method

Category: Tungsten Information
Published on 01 March 2016

Ammonium metatungstate (AMT) is a tungsten compounds with high molecular weight and water-soluble, which is easily dissolved in water, the solubility of it can reach 100g/mL at room temperature. It can be prepared from the material of ammonium tungstate by the method of Bipolar Membrane Electrodialysis (BEMD).

Electrodialysis method uses the effect of electric field, makes water which is in the two sides of bipolar membrane dissociated into H+ and [OH]- then directional moved to both sides of electrode, and entered into the liquid chamber (the salt chamber) and alkali chamber respectively. Electrodialysis method is widely used in the field of chemical, light, metallurgy, papermaking industry and so on.

The preparation process of AMT by the method of electrodialysis which is using ammonium tungstate or ammonium paratungstate as raw materials is performed as bellows:
1. Add ammonium paratungstate into anode chamber, when an electric current passes by, water dissociated into two forms--H+ and [OH]- and directional moved to both sides of electrode under the action of strong electric field, and then respectively enter the liquid chamber (the salt chamber) and alkali chamber;
2. H+ ions enter the salt chamber to combine with WO4- and then will not go into alkali chamber ever again; ammonium ions move to cathode chamber through the exchange membrane, thus cause the concentration of ammonium metatungstate increased;
3. [OH]- moves into alkali chamber through the anion exchange membrane to combine with ammonium ions which is continually moved in and no longer went into the anode chamber;
4. With the process of electrolysis carrying out, ammonium ions decreased and hydrogen ions increased continually in the salt chamber, thus cause the pH value of the solution in salt chamber decreased continuously;
5. Finally, ammonium metatungstate solution is released from the cathode chamber, and AMT generated.

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Nano WO3 Ceramic Powder Preparation by Ball Mill

Category: Tungsten Information
Published on 01 March 2016
Producing nano WO3 ceramic powder by ball mill method is discussed. 

A ball mill, a type of grinder, is a cylindrical device used in grinding (or mixing) materials like ores, chemicals, ceramic raw materials and paints. Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. Different materials are used as media, including ceramic balls, flint pebbles and stainless steel balls. An internal cascading effect reduces the material to a fine powder. Industrial ball mills can operate continuously, fed at one end and discharged at the other end. Large to medium-sized ball mills are mechanically rotated on their axis, but small ones normally consist of a cylindrical capped container that sits on two drive shafts (pulleys and belts are used to transmit rotary motion). A rock tumbler functions on the same principle. Ball mills are also used in pyrotechnics and the manufacture of black powder, but cannot be used in the preparation of some pyrotechnic mixtures such as flash powder because of their sensitivity to impact. High-quality ball mills are potentially expensive and can grind mixture particles to as small as 5 nm, enormously increasing surface area and reaction rates. The grinding works on the principle of critical speed. The critical speed can be understood as that speed after which the steel balls (which are responsible for the grinding of particles) start rotating along the direction of the cylindrical device; thus causing no further grinding.
 
The main factors that affect the efficiency of the ball mill are: 
1. ball mill speed. Ball mill speed directly affects the state of motion in the barrel, ball mill attached to the cylinder wall if over-speed, losing crushing effect; if the speed is too slow, that is much lower than the critical speed, ball mill barrel rise a little then came down, crushing effect is little; when the speed is appropriate, ball is close to the tube wall, after some distance, ball falls away from the tube wall to give powder the greatest impact and abrasive action, with the highest crushing efficiency. 
2. ball. The more ball was added during ball milling, the higher crushing efficiency, but too much balls will occupy the available space, resulting in lower overall efficiency. 
3. addition amount of water and electrolytes. 
4. loading. 
 
The WO3 powder directly weighed, adding some deionized water and wet grinding carbide ball in a plastic drum, dried and sieved to obtain a powder-like nano.

powder
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