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  1. Home
  2. Tungsten Information

Warm Compacting Process Impact on Tungsten Copper Density (1/2)

Category: Tungsten Information
Published on 11 March 2016

Warm compacting process is a kind of new technology based on conventional molding process. Compared with conventional powder metallurgy (PM), warm compacting process require add special binder in the powder before compression and heating of moderate temperature lower than the conventional powder metallurgy desired temperature, then use conventional methods to obtain high-density powder compact was pressed. At present, warm compacting process can be widely used in some iron-based powder metallurgy parts fabricating, which can remarkably improve the density and properties of tungsten copper sintered body. We will discuss the process temperature and pressure applied on tungsten-copper material to analyze the impact of temperature and pressure from the temperature and pressure of pressing both temperature and pressure process of tungsten copper compacted density.

Temperature controlling plays an importance role in warm compacting process, in order to achieve the optimum temperature, related scholars at the same pressure do the compacting experiments at different temperatures. Experiment uses tungsten copper mixed powder (add 0.8% binder) at a pressure of 400MPa, at different temperatures for tungsten copper compacts pressed. Combined figure below we can see that the green density warm compaction under high pressure in cold forming the blank (at room temperature) as compared to the density. This is due to the cold pressing the powder in a binder lubricating can not work effectively, so the green density produced little effect; The temperature and pressure conditions in the binder may well play a role in improving the friction between the powder and the powder and die wall, thereby increasing the density of tungsten and copper compacts.

tungsten copper

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Ammonium Paratungstate Preparing Nanometer Tungsten Disulfide Powder

Category: Tungsten Information
Published on 11 March 2016

Metal sulfides can be generated by sulfur and metal, also can be generated from hydrogen sulfide (or hydrogen sulfate) reacting with metal oxide or hydroxide; it is a very important semiconductor material. With sulfide semiconductor playing an increasingly important role in  people's lives and production, metal sulfides nanometer materials are cause strong research interests of scientists because of their broad play application in photocatalytic material, luminescent materials, nonlinear optical materials and light-sensitive sensor material. Tungsten disulfide, as a sulfide with unique properties, causes particular concern because when the temperature exceeds the critical value, the magnetic and conductive properties would be changed. It is widely used in solar cells, catalytic hydrodesulfurization reaction, as well as a photoconductive material and lithium - sulfur battery cathode materials and other aspects.

WS2

Ammonium paratungstate can be used as raw materials to prepare tungsten disulfide nano-powder with aluminum sulfide shell.
1. Using the traditional process to reduce ammonium paratungstate to high purity tungsten powder;
2. Tungsten and aluminum blocks pressed under the pressure of IMpa~IGpa from powder as the anode material of the plasma arc furnace, wherein the tungsten atomic share the percentage of 95~99%;
3. Using graphite electrodes as the cathode, tungsten and aluminum blocks as the anode;
4. Preparing nanometer tungsten disulfide powder by Arc Discharge Plasma Technology
Holding the distance of cathode (graphite) and anode (tungsten and aluminum blocks) between 2~30mm, carrying out the reaction under the protection of argon and hydrogen sulfide gas, and the arc discharge voltage 10~40V, then tungsten disulfide nano-powder with aluminum sulfide shell generated.
Remarks: the partial pressure of argon and hydrogen sulfide gas is respected to 0.01~0.5Mpa and 0.01~0.3MPa.

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Ion Exchange Method Removing Molybdenum from Ammonium Paratungstate

Category: Tungsten Information
Published on 11 March 2016

Tungsten and molybdenum are similar elements, with very similar properties in physical and chemical. Generally, molybdenum will exist with tungsten in the ore, but different precision ore with different molybdenum content. For getting production process, completely and effectively separating tungsten and molybdenum is a necessary link in the production process ammonium paratungstate. In traditional tungsten smelting process, there are many problems in the removing molybdenum step, for example: impurities removed not completely, huge cost, complex process and resin difficult to desorption. Therefore, studies on deeply removing molybdenum with the process ensured simple, and control costs are becoming especially meaningful. According to the problems enumerated above, using a multi-amine weakly basic anion exchange resin in the production process of ammonium paratungstate by ion-exchange method for deeply removing molybdenum is proposed in this paper.

multi amine weakly basic anion exchange resin

In this method, multiple amine weakly basic anion exchange resin is used as the stationary phase, and ammonium tungstate solution containing with thiomolybdate anion as the mobile phase, carrying out anion exchange adsorption to make the thiomolybdate anion selectively adopted by multi-amine weakly basic anion exchange resin, thus to achieve the goal of  separating tungsten and molybdenum effectively, and to obtain the high purity ammonium tungstate solution; then, further evaporation, concentration and crystallization to generate high purity APT crystals.
Noted: Multi-amine weakly basic anion resin can be desorption with low concentrations of sodium hydroxide solution (0.5mol / L), thus going to be reused.

The method that selectively removing molybdenum from tungstate solution by multi-amine weakly basic anion exchange resin has the advantages such as: effectively removal ; the resin can be reused to extend its service life; a short process, simple to operation, low cost, easy to applied in industrial.

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Ammonium Tungstate Produces AMT by Digestion in Silica

Category: Tungsten Information
Published on 11 March 2016
A process for producing ammonium metatungstate (AMT) from ammonium tungstate solution is described which involves the addition of about 3.6 percent by weight of silica to an AT solution, digestion for at least about 4 hours at a temperature of at least about 98°C, followed by filtration to remove the silica from the AMT solution. Typically about 0.4 percent by weight of silica remains after filtering. The resulting AMT solution may be further processed to recover solid AMT, such as by evaporation or spray drying.
 
In accordance with the invention, it has been discovered that contacting an ammonium tungstate (AT) solution with at least about 1.5 percent by weight of silica (WO3 basis), and digesting the solution while in contact with the silica at a temperature of at least about 98°C for at least about 4 hours results in substantially complete conversion of AT solution to AMT solution without appreciable formation of APT, which when filtered and crystallized yields solid AMT containing from about 0.3 to about 0.6 percent by weight residual silica.
 
EXAMPLE: To 3600 milliliters of AT solution containing 2.4 pounds WO3 per gram of solution were added 30 grams of silica as a finely divided powder obtainable under the tradename CAB-O-SIL. The resulting slurry was digested for about 6 hours at 98°C after which the volume of the solution had decreased to about 1000 milliliters and the pH of the solution had decreased to about 4. The silica gel which had formed was then filtered from the solution and subsequently recycled. The solution was then spray dried at a temperature within the range of about 350°C to 125°C. Upon analysis it was revealed that the spray dried product contained 0.54 weight percent silica and 0.023 weight percent sodium, WO3 basis. X-ray diffraction analysis confirmed that the solid product was ammonium metatungstate.


AMT
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Ammonium Tungstate Produces AMT by Ion Exchange

Category: Tungsten Information
Published on 11 March 2016
A process for producing crystalline ammonium metatungstate (AMT) from ammonium tungstate solution by introducing AT solution into an ion exchange column containing a weak acid (carboxylic group) cation exchange resin, and collecting the effluent from the column until a pH of about 3.5 is reached. The effluent solution is then digested at about 98 DEG C for about 5 hours, followed by crystallization of AMT by conventional processes, such as, evaporation or spray drying.
 
EXAMPLE: A two inch resin column is prepared using 539 grams of Duolite CC3 H resin. Add 1.5 liters ofammonium tungstate (185 grams W per liter) solution at a rate of 25 milliliters per minute to the top of the resin column. Collect the effluent in a vessel with agitation and monitor the pH of the effluent with a pH meter. When the pH of the effluent reaches 3.5, stop the collection ofthe effluent. The volume of the effluent solution containing ammonium metatungstate ion is 1.4 liters. Digest this solution at 98C for 5 hours and evaporate to dryness to isolate the crystalline ammonium metatungstate product. Wash the column with water and collect this wash solution (about 200 milliliters) which contains small amounts of tungsten. Use this wash solution for diluting the initial ammonium tungstate solution. Continue washing the column until the washing solution becomes almost neutral in pH. At this time, check the wash solution with Nesslers reagent. If it gives a negative test for ammonium ion, the column is ready for regeneration. in order to regenerate the column to the hydrogen form, add sulfuric acid having a concentration of0.86 normal at a rate of 25 milliliters per minute to the column until the pH becomes strongly acidic.

AMT
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Selection Guide for Tungsten Electrode

Category: Tungsten Information
Published on 11 March 2016

tungsten electrode

There are many tungsten electrode types, so how to identify select and prepare tungsten electrodes is very important for your application.Tungsten electrode is an important part in TIG (or GTAW) welding. Because tungsten electrode has many good properties such as high hardness and high temperature resistance to carry the welding current to the arc, and it has the highest melting point of any metal so it can be used in high temperature environment and without quickly loss.

These non-consumable tungsten electrodes come in a variety of sizes and lengths and are composed of either pure tungsten or a hybrid of tungsten and other rare earth elements and oxides. According to the raw material it can be divided into these types: pure tungsten electrode, 2%thoriated tungsten electrode, 2% ceriated tungsten electrode, 1.5% lanthanated tungsten electrode, zirconiated electrode and other rare earth tungsten electrode. Choosing an electrode for the TIG process not only depends on the base material type and thickness, but also depends on welding alternating or direct current. There is a selection guide for selecting different type tungsten electrode.

Pure tungsten electrodes during welding can provide great arc stability for AC welding with balanced wave especially on aluminum and magnesium, but is not typically used for DC welding.
2% thoriated tungsten electrodes can increases electrode’s electron emission qualities, having lower consumption and eliminates arc wandering for greater stability. And it can use for welding some small thin steel and parts. But it has radioactivity and are only for specialty type AC welding.

2% ceriated tungsten not only can perform best in DC welding at low current settings but can be used proficiently in AC or DC processes. But using ceriated electrodes at higher amperages is not recommended.

1.5% lanthanated tungsten electrodes have excellent arc starting, low-burn-off rate, good arc stability and excellent re-ignition characteristics. It can work well on AC or DC electrode negative with a pointed end or they can be balled for use with AC sine wave power sources.

Zirconiated tungsten electrodes can produce an extremely stable arc and resists tungsten spitting. It is ideal for AC welding as it retains a balled tip and has a high resistance to contamination.

Rare earth tungsten electrodes has stable arc in both AC and DC processes, greater longevity than thoriated tungsten, the ability to use a smaller size diameter tungsten for the same job, use of a higher current for similar sized tungsten and less tungsten spitting.

Tungsten Metals Supplier: Chinatungsten Online www.tungsten.com.cn  Tel.: 86 592 5129696; Fax: 86 592 5129797;Email:This email address is being protected from spambots. You need JavaScript enabled to view it.
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Thoriated Tungsten Electrode and Ceriated Tungsten Electrode Comparing

Category: Tungsten Information
Published on 11 March 2016

tungsten electrodes

2% thoriated tungsten electrode is the most commonly used electrodes among other tungsten electrodes. But with the environmental awareness increasing, thoriated tungsten electrodes now are gradually replaying by ceriated tungsten electrodes. Comparing these two different tungsten electrodes we will found they are a lot of similarities and differentia.

2% thoriated tungsten electrodes contain 97.30% tungsten and 1.70 to 2.20% thorium. It is the most commonly used electrode today. The reason why thoriated tungsten having widely application is it can increases electrode’s electron emission qualities, improving arc starts and allowing higher current carrying capacity. On the other hand, this electrode operation is far below than its melting temperature, so it has considerably lower consumption and eliminates arc wandering for greater stability. Besides, it has lower weld contamination level than other electrodes. What’s more, during manufacturing, thorium can evenly disperse throughout the electrode which allows the electrode to maintain a sharpened edge for welding thin steel. But, thoriated tungsten electrodes are only for specialty type AC welding, and they are exceptional for DC electrode negative or straight polarity on carbon and stainless steel, nickel and titanium applications. Further, thorium is radioactive. Therefore, during operation must always follow manufacture’s warnings, instructions and the MSDS for using.

2% ceriated tungsten electrodes contain a minimum of 97.30% tungsten and 1.80 to 2.20% cerium. It not only can perform best in DC welding at low current settings but can be used proficiently in AC or DC processes. But using ceriated electrode at higher amperages is not recommended. At higher amperages situation the oxides will migrate quickly to the heat at the tip, removing the oxide content and nullifying its process benefits. Ceriated tungsten electrodes have many excellent properties. For example, it can start the arc at low amperages and it is non radioactivity material, having longer service life than thoriaed tungsten electrode. On the other hand, ceriated tungsten electrode is widely used in orbital tube and pipe manufacturing, thin sheet metal work or small and delicate parts welding.

Tungsten Metals Supplier: Chinatungsten Online www.tungsten.com.cn Tel.: 86 592 5129696; Fax: 86 592 5129797;Email:This email address is being protected from spambots. You need JavaScript enabled to view it.
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Ammonium Metatungstate Production Neutralization Process Conditions

Category: Tungsten Information
Published on 11 March 2016
The dilute nitric acid was added into ammonium paratungstate (referred APT) solution at the appropriate reaction conditions of pH and temperature, and ammonium paratungstate gradually transformed into ammonium metatungstate. Ammonium metatungstate solution through a nanofiltration membrane device, after concentrated and washing process, pure ammonium metatungstate solution was prepared. At a certain time interval, sampling and analysis the solution and concentration of tungsten and nitrate ions of the permeate; and the pressure of the permeate is directly read by the pressure gauge.
 
Raw Material Quality Requirements
Because of the high solubility of ammonium metatungstate, in the course of preparation, the ability of removing impurities is poor. The quality of product highly dependents on the quality of raw materials. According to the ammonium paratungstate product quality requirements, choose the appropriate quality of ammonium paratungstate as raw materials. The experiment used the international zero-grade pure ammonium paratungstate.
 
Temperature Control of Dissolution Process 
In the process of dissolution, since the solubility of ammonium paratungstate increases with increasing temperature, while the increasing temperature of is also conducive to the conversion of  the ammonium paratungstate turning to ammonium metatungstate. Therefore in this process, we should try to increase the reaction temperature. However, the reaction temperature should not exceed 100 ℃, or it will cause water evaporation and increasing energy consumption, so the  temperature of dissolution process can be controlled in 80 ℃ ~ 95 ℃.
 
Liquid Ratio
Because of the low solubility of ammonium paratungstate, in the neutralization conversion process, the weight ratio of ammonium paratungstate added and deionized water (solid-liquid ratio) is smaller, ammonium paratungstate is more easily to dissolve and transform. But the smaller the solid-liquid ratio is, tungsten trioxide content of liquid conversion is lower, which reduce the equipment utilization effect. Excessive solid-liquid ratio will not only affect ammonium paratungstate dissolving, but also inhibit the dissolution of ammonium paratungstate and affect the clarity of the dissolving liquid due to the effect of ammonium ions common-ion effect in solution. Therefore, in order to easily dissolve and ensure the clarity of the dissolving liquid, minimize the amount of deionized water and improve the solid-liquid ratio.

AMT
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Tungsten Gold-Plated Bar For Teacher’s Day

Category: Tungsten Information
Published on 11 March 2016
It’s a novel way of showing respect to your teacher by sending tungsten gold-plated bar as a souvenir in the teacher's day. The tungsten gold-plated bar not only can be used as a collection, but also can be used as a paperweight, if the teacher needs to collect the exam papers. Respecting the teachers is traditional virtues of the Chinese nation, so every September 10th is China’s legal teacher’s day to commemorate the teacher who devotes his life to the education. 
 
Tungsten gold-plated bar for Teacher's Day has good hand feeling and texture, wear resistance and corrosion resistance, which makes it can be longer preserved without imperishable. Although it doesn’t have the high hedging value as gold, but it do have the same exquisite appearance. Compared to gold bar, tungsten gold-plated bar would be more suitable for using as a gift, a souvenir or a collection, because of its high cost-performance. Its size, weight, plating solution colors, lettering etc. can be customized according to requirements. You can show your deepest respects to your teacher by sending tungsten gold-plated bar which has engraved your teacher's name or your greetings, or other meaningful patterns.
Tungsten gold-plated bar for Teacher's Day
Tungsten Gold Plated Supplier: Chinatungsten Online tungsten-alloy.com  Tel.: 86 592 5129696; Fax: 86 592 5129797;Email:This email address is being protected from spambots. You need JavaScript enabled to view it.
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Tungsten Gold-Plated Lovers’ Rings

Category: Tungsten Information
Published on 11 March 2016
Ring is the romantic representative, the interpretation of love, the beautiful way of expressing love which has a long history. Ring also has an ancient name: finger ring, as the name suggests, it is something that could wear in the finger. So, whether they are Chinese or foreign lovers, both are willing to choose to give each other rings in order to prove their love relationship. 
 
Tungsten gold-plated rings are to use the way of barrel plating or hanging plating to plate gold layers in the ordinary tungsten rings’ surfaces, and make they have the dazzling brilliance just like gold rings. In addition to plate gold, tungsten gold-plated rings can also plate rose gold, silver, platinum etc, which can add more fashion and beauty elements. Besides, the tungsten rings plated with nothing are also welcomed by business people, because of the tungsten alloy’s unique properties of clear color and rich texture. The Tungsten gold-plated rings are immortal, and rich of the texture, and as well as have the high cost-performance, which make them become a good choice for many young couples to express their feelings, to consolidate the love. This kind of rings can be customized according to the actual needs of different styles, different sizes, such as American size, Hong Kong size and so on.
tungsten gold-plated lovers’ rings
Tungsten Gold Plated Supplier: Chinatungsten Online tungsten-alloy.com  Tel.: 86 592 5129696; Fax: 86 592 5129797;Email:This email address is being protected from spambots. You need JavaScript enabled to view it.
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