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  1. Home
  2. Tungsten News

Choosing Tungsten Carbide Milling Tool Cutting Speed

Category: Tungsten Information
Published on 23 October 2014
Hits: 568
The choosing of tungsten carbide milling tool cutting speed is mainly based on the material type of the workpiece being processed while that of the rate of feeding is based not only on the material type of workpieces but also on the tool diameters. Cutting parameter lists may be attached to the cutter samples provided by some of the foreign cutter manufacturers for reference. However, the cutting parameter can also be affected by many other factors such as machine tools, cutter system, shapes of workpieces being processed, clamping pattern and so on, and therefore the cutting and feeding speed should be adjusted according to different practical situations. When the tool life is the first priority for consideration, the cutting and feeding speed then can be reduced to an appropriate extent, while if there is a poor chipping condition, the cutting speed can be increased to some extent.
 
Tungsten Carbide Milling Tool
 
 
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Tungsten Carbide Milling Tool Maintenance

Category: Tungsten Information
Published on 23 October 2014
Hits: 667
The situation where tungsten carbide milling tool axial lead is close to or overlaps with the edge line of the workpiece can be quite serious. Therefore, operators should try their best to well perform the tool maintenance job, which includes matters as follows:
 
I. Checking the machine tool power and its stiffness to ensure that the milling tool diameter required can be performed in the machine tools.
II. Adopting correct milling tool teeth space suitable for the working procedure in case that too many blades engage with the workpiece, causing vibration during the cutting. 
III. Making certain the load of each blade so as to achieve correct cutting effect when chips are plenty enough and thus reduce cutter abrasion.
IV. Choosing milling tool diameters suitable for the workpiece width.
V. Choosing the correct tool cutting edge angle.
VI. Placing milling tools correctly.
VII. Using cutting fluid only when necessary.
VIII. Abiding by the cutter maintenance regulations and monitoring the cutter abrasion condition.
 
The working efficiency can be greatly improved and tool service life be extended if the tungsten carbide milling tool maintenance is well guaranteed.

Tungsten Carbide Milling Tool
 
 
 
Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
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Tungsten Carbide Indexable Insert Technical Requirements

Category: Tungsten Information
Published on 23 October 2014
Hits: 595
The technical requirements of unpunched tungsten carbide cutting tools or that with a circular hole or counter bore are as follows:
 
I. The blade back flate’s inward concave should be not more than 0.05mm, while the outward concave not more than 0.03mm.
II. The blade’s fundamental plane only allows inward concave with value not more than 0.05mm in unpunched tools or tools with a circular hole, while allows outward concave with a value not more than 0.03mm in tools with a counter bore.
III. There should not be any defects unfavorable to usage on tungsten carbide indexable insert surface as well as defects in the cutting edge part.
IV. The main properties and structure of blades should accord with the regulations in YB849-75 Tungsten Carbide Grades or other relevant standards.
V. The cross-section part of blades should be in uniformity without any defects that may do harm to usage.
VI. Materials newly developed or introduced should be of higher properties than what stipulated in YB849-75 standards or accord with companies recommended values.
 
Tungsten Carbide Indexable Insert
 
 
Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
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Tungsten Carbide Cutting Tool Precautions

Category: Tungsten Information
Published on 23 October 2014
Hits: 551
When using tungsten carbide cutting tools , operators should pay attention to some precautions as follows:
 
I. Tungsten carbide cutting tools are made from hard and brittle materials, therefore, diamond grinding wheel should be applied in the finish machining.
II. Due to its material characteristics of hardness and brittleness, the tungsten carbide cutting tool may break when suffering from great impact or clamp force.
III. Tungsten carbide has relatively low coefficient of thermal expansion, therefore, when produced into hot or cold external members, if there are significant differences between the operating temperature and design value, cracks may come into being.
IV. Tungsten carbide cutting tools must be kept in a dry place, because the cutting fluid or other kinds of fluid may corrode it and thus reduce its tool intensity.
V. During the copper brazing of tungsten carbide blades, if the copper brazing temperature is too high or too low, the blade may fall off or generate cracks.
VI. After the tungsten carbide cutting tool grinding, operators should check carefully whether there are cracks or not on the surface.
VII. After the electromachining of tungsten carbide cutting tools, operators should check whether there are cracks or not on the cutter surface, or it may have a bad influence on the cutter intensity. If necessary, the cracks can be eliminated through accurate grinding.
 
Tungsten Carbide Cutting Tool
 
 
Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
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The Introduction of Tungsten Gold Plated Bar

Category: Tungsten Information
Published on 23 October 2014
Hits: 603

Tungsten gold plated bar is bar made of tungsten and plated by gold. They are widely used as substation of gold bar as memento, jewelry and so on.

Tungsten gold plated bar has the properties of tungsten, which are high density, durable, hardness, oxidization resistance, and weak radioactive. What’s more, tungsten gold plated bar is environmental-friendly, which has been a reason for the popularity of people all over the world.

Tungsten gold plated bar has the surface of gold, which is smooth and bright as copper mirror, and able to reflect the images which are next to it. They are gold color, which is attractive and pleasant to eye.

Tungsten gold plated bar can be not only manufactured with gold plated only, but also with letters engraved on it. And the letters can be chosen by customers or engraved according to customers’ drawings.

tungsten-gold-plated-bar


Tungsten Alloy Manufacturer & Supplier: Chinatungsten Online - http://www.tungsten-alloy.com
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Tungsten Carbide Boring Tool Usage

Category: Tungsten Information
Published on 22 October 2014
Hits: 586
Special attention must be paid to tool cleanliness during the tungsten carbide boring tool installation. In every link of installation and fitting, the boring tool, whether used for roughing machining or finish machining, should be well cleaned.
 
Boring tools should be preset to well meet the requirements in dimensional accuracy and serviceable condition. The presetting can be done in a specialized presetter or other measurement instruments.
 
Dynamic pulse check should be done after boring tool installation. The dynamic pulse check is an aggregative indicator which reflects the precision of principal axis of machine tools, tool precision and the connection precision between tools and machine tools. If the precision is 1/2 or 2/3 higher than the required precision of the holes being processed, the machining should be stopped at once and reasons must be found out and solved before the machining being continued.
 
The service life of every part of a tungsten carbide boring tool should be confirmed through statistics or testing methods to ensure the reliability of machining precision.
 
Tungsten Carbide Boring Tool
 
 
Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
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Tungsten Carbide Taper Reamer Introduction

Category: Tungsten Information
Published on 22 October 2014
Hits: 639
The tungsten carbide taper reamer has three basic types; 1:50 taper reamer, 1:10 taper reamer and 1:30 taper reamer.
 
The standards of tungsten carbide taper reamers: GB4248-84,GB1136-84 and GB1137-84.
The tungsten carbide taper reamer is typically used in the reaming of dowel holes of the same taper, such dowel holes with taper of 1:50, 1:30 and 1:10.
Geometric angles of tungsten carbide taper reamers:
 
I. Tool cutting edge angle 
An angle of 15°is generally adopted in the machining of ductile materials like steel, while an angle between 3°~5°in fragile materials like cast iron. An angle of 45°is often adopted in roughing reaming and blind hole reaming, while an angle between 0.5°~1.5°in hand reamer reaming.
II. Anterior angle
There are usually small margin and thin chips during reaming. An anterior angle of 0° is often adopted for the convenience of manufacture, however, it can be 5°~10° when machining ductile materials in order to reduce chip deformation.
III. Clearance angle
The reamer is a type of finish machining tool, and in order to avoid great changes in radial dimension after regrinding, an angle between 5°~10° can be adopted.
IV. Tool cutting edge inclination 
The tool cutting edge inclination of reamer is normally 0°. It can contribute to a stable cutting process and improve hole quality.
 
Tungsten Carbide Taper Reamer
 
 
Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
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Tungsten Carbide Cutting Tool Precautions

Category: Tungsten Information
Published on 22 October 2014
Hits: 610
Tungsten carbide cutting tools may generate relatively high cutting temperature and much dust and aerosol when being used in machining. There will be much harm to health if our eyes or skins have direct contact with them, let alone inhaling them. Therefore, when using tungsten carbide cutting tools, operators should pay attention to the following matters:
 
I. Using local dust exhaust apparatuses, such as masks, gloves and so on.
II. Hands should be cleaned immediately once exposed to dust.
III. Do not have meals in the workplace.
IV. Using dust collectors or other washing methods to remove the dust on clothes instead of dusting oneself off by hand. 
 
Tungsten Carbide Cutting Tool
 
 
Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
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Tungsten Carbide Floating Reamer Shank Introduction

Category: Tungsten Information
Published on 22 October 2014
Hits: 645
The tungsten carbide floating reamer shank can be applied in boring millers or CNC machining center machine tools, which adopts a structure specially designed, enabling the shank to float along the axial direction or vertical direction or even both. In this way, errors caused by thermal deformation of machine tools, workpiece setting,etc. can be compensated. It is mainly used in the processing occasions where high accuracy reaming is needed.
 
Currently, the machine tool are increasingly improving its accuracy, however, it is still quite difficult to obtain a high degree of concentricity between the principal axis of machine tool and the hole to be reamed. One reason for the concentricity deviation of the principal axis is the overheat of bearing. Reamers are required to be able to go into holes completely and be free from any radical force, and the tungsten carbide floating reamer shank is designed out of this purpose.

Tungsten Carbide Floating Reamer Shank
 
 
Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
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Tungsten Carbide Floating Reamer Introduction

Category: Tungsten Information
Published on 22 October 2014
Hits: 637
There are two kinds of understanding towards the tungsten carbide floating reamer in the field of machining. The first kind of understanding is that the reamer can float along the axial direction or vertical direction or even both. What calls for special attention is that the floating reamer is completely different from the floating boring tool. The rotation of the former comes from the cutter itself, while the latter from the workpiece. The second understanding is that it is a kind of adjustable reamer with its diameter being able to have some minor adjustments. Relatively speaking, the second understanding is closer to the real meaning of “floating” in the term of floating reamer.
 
The tungsten carbide floating reamer itself cannot float; it actually floats with the help of its reamer shank which adopts a structure specially designed, enabling the shank to float along the axial direction or vertical direction or even both. In this way, errors caused by thermal deformation of machine tools, workpiece setting,etc. can be compensated.
 
Tungsten carbide floating reamers are normally applied in boring millers or CNC machining center machine tools, as well as the processing occasions where high accuracy reaming is needed. It is also widely used in areas like automobile engine, marine engine, hydraulic pressure, medical treatment, energy, and so on. 
 
Tungsten Carbide Floating Reamer
 
 
Tungsten Manufacturer & Supplier: Chinatungsten Online - http://www.chinatungsten.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
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