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Tungsten Carbide Tube Drawing Die

Category: Tungsten Information
Published on 26 August 2016

Tungsten carbide tube drawing die uses tungsten carbide as mandrel and outer inlaid steel, which plays an important in drawing copper and steel tube. It has higher requirement to surface roughness, generally polished to mirror and no cracks and other defects. Common grades are YG6, YG6X, YRL 10, YG8, YG15, etc. It uses tungsten carbide as mandrel, which has high hardness, toughness, low friction coefficient, excellent wear and corrosion resistance and mainly used for drawing copper, steel and other metal tubes. There are some specifications of tube drawing die as follow:

Grade

Density g/cm3

Hardness HRA

Strength MPa

Application

YG6

14.95

90.5

1900

Used for drawing non-ferrous metal rod within φ20.00mm or tube within φ10.00mm.

YG6X

14.95

91.5

1800

Suitable for the production of less than ¢ 6.00mm bore drawing die.

YG8

14.80

89.5

2200

For the production of drawn steel and non-ferrous rod and tube of metal die.

YG10

14.50

88.5

2400

YG15

14.00

87.0

2800

For manufacturing steel rods and tubes with high shrinkage.

In addition, it should be notice that when we are using tungsten carbide tube drawing die:
1. Equipment select: According to the drawing material and equipment, allocate the compression ratio of each tube to determine the angle of the workspace;
2. Pre-treatment: such as cleaning, descaling, annealing, phosphate, etc., to ensure cleanliness of materials;
3. Drawing agents: choose proper drawing agents (lubricant, oil) to cool the tube drawing die;
4. Aging and replacing: Avoid the abuse of the tube drawing die and timely replace the mold.

Tungsten Carbide Tube Drawing Die

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Cerium Tungsten Electrodes and Thorium Tungsten Electrode Comparison

Category: Tungsten Information
Published on 22 August 2016

cerium tungsten electrode

With the continuous improvement of welding, cutting, spraying techniques, people require new performance requirement on electrode material such as better active substances and content to reduce the work function to improve the arc performance; higher chemical stability to use in more welding atmosphere and so on.

Material Properties Comparison:
Compared with thorium tungsten electrode, the work function and α-ray dose of cerium tungsten electrode are lower than thorium tungsten electrode, which has better performance advantages and no radiation. Under the same cutting conditions, when the nozzle is leakage, thorium tungsten electrode wear has significantly increased, but little change in cerium tungsten electrodes. This phenomenon also happen in gas discharge lamp, when the oxygen content increase, cerium tungsten electrode has slight change, which can be seen it has good antioxidant properties.

Arc performance comparison:
It was determined that thorium tungsten cathode pressure is small than cerium tungsten, 2% Tn-W13.0V, 2% Ce-W12.0V. The service life is related with cathode spot. In xenon stroke light compared these two electrodes found, cerium tungsten end face has slight cathode spot and has smaller loss, and the service life is longer than thorium tungsten. In emission current density, cerium tungsten arc column euphotic belt is bright and long and emission current density is higher than thorium tungsten. When the diameter is large, the minimum arc stability of various electrodes is similar, with the reduction of diameter, the cerium tungsten electrode arc performance is good than other electrodes. The lowest arc voltage of cerium tungsten is 12V, thorium tungsten arc voltage is 30V, so cerium tungsten arcing is more simple.

From the above comparison found cerium tungsten electrode has better arc performance. This is mainly because it has low work function, so the cathode drop is low and cathode spot is small and the emission is concentration. Meanwhile, when the arc current increases, the arc through large current will produce large magnetic field centripetal force and the arc is compressed, so that the emission current density of cerium tungsten electrodes is increase.

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Mesoporous WO3-CeO2-ZrO2 Solid Superacid Catalyst

Category: Tungsten Information
Published on 22 August 2016
tungsten trioxide pictureMesoporous WO3-CeO2-ZrO2 solid superacid catalyst is based on zirconium oxide as the main component, by introducing a rare earth element Ce to maintain a stable tetragonal phase of ZrO2; WO3 as an accelerator to replace sulfate and avoid the loss of sulfate to cause deactivating; at the same time, the introducing of mesoporous structure will get  high mesoporous material surface area and pore volume to have more active center, stronger adsorption and mass transfer, thus to get access to mesoporous with high catalytic activity composite solid superacid. Solid superacid refers to the solid acid with its strength greater than 100% of concentrated sulfuric acid, that is, its Hammett acidity function H0≤-11.93. Solid superacid has strong acid, good activity, high selectivity, easy to separate from the product, does not corrode equipment, little environmental pollution, is a green and efficient, safety and environmental protection of the new catalyst.
 
Mesoporous WO3-CeO2-ZrO2 solid superacid catalyst preparation method is as bellowing:
1. Weigh a certain amount of ZrOCl2 • 8H2O and ammonium paratungstate, adding an appropriate amount of deionized water to dissolve, heat and reflux for 2 hours, and cooling to obtain the solution A;
2. Weigh the amount of cerium nitrate hexahydrate, and add deionized water to give solution B, add dropwise B into A a with stirring, to obtain the solution C;
3. Weigh a quantity of CTAB templating agent, add deionized water and stir to dissolve, then it was added dropwise into the solution C with stirring slowly and keep stirring for 2 hours after finished;
4. Slowly adding aqueous ammonia dropwise with stirring until the pH value becomes to 11.0 and stirring continually for 4 hours, then turning into the reactor to carry out hydrothermal reaction at 110℃ for 60h, suction filtered after cooling, washing the precipitate with deionized water and a small amount of anhydrous ethanol, and dried milled to obtain the precursor;
5. Heat the precursor to a certain temperature at the heating rate of 1℃/min, thermal insulation for 3 hours, finally we get the mesoporous WO3-CeO2-ZrO2 (WCZ) solid superacid.
 
Studies have shown that mesoporous WO3-CeO2-ZrO2 solid superacid catalyst which obtained under the optimum conditions has the conversion rate of acetic acid up to 97.28%, and the conversion is still very high after multiple uses, which indicates that the catalyst not only has high catalytic activity, but also has excellent reusability.
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Defect State Nano Structure Tungsten Oxide Catalyst Is Invented

Category: Tungsten Information
Published on 12 August 2016

USTC(University of Science and Technology of China) recently announced that professor Xiong Yujie research group designed a kind of tungsten oxide nano structure in defect state based on inorganic solid accurate preparation of chemical and use crystalline defect project. Under broad spectrum illumination, it shows fine oxidation coupling catalytic property which is expected to realize low cost and low-energy organic chemical technology. Tungsten oxide has good photocatalytic property due to its special structure, it has already been used as varies of catalyst and also other industrial fields. 

Most of catalytic reaction is based on the application of precious metal oxide and motivated by burning of petroleum and coal. It has disadvantages of high cost and high energy consuming. Compared to precious metal catalyst, metal oxide has benefits of low cost. However, it shows shortcomings in oxygen molecular system which can not capture solar energy and pass it into oxygen molecular.

Defect Rich WO3 Nanosheet

In order to solve the problem, Xiong Yujie research group designed a kind of nano structure tungsten oxide. Usually metal atom of metal oxides has coordination saturation property, it can not active oxygen molecular by chemical absorption. During the research, construct of oxygen vacancy defect overcomes the shortcomings and accelerate photo electron transact from metal oxides catalyst to oxygen molecular. Defect state also broadens light absorption range of photocatalyst which enables it to capture solar energy in visible light and near infrared area. The two big steps realize the valid capture of solar energy and energy transaction, solves the bottleneck problems of oxides catalyst in the organic synthesis of photocatalytic activity.

Based on this acknowledgement, researchers are able to adjust solar energy to drive organic oxygen coupling reaction based on crystalline defect project. It provides possibility to use solar energy take place of heat source organic synthesis, and make an improvement for design of photocatalyst material.

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Tungsten Carbide Electrode Manufacturing

Category: Tungsten Information
Published on 10 August 2016

tungsten carbide electrodes

At present, the fuel cells usually use Pt / C catalyst or Pt alloy catalyst as the oxygen reduction catalyst, but Pt and its alloy is expensive and lack of resources, which greatly limits its application range. Tungsten carbide electrode is a non-noble metal catalyst and the catalytic property is similar with platinum and has CO poisoning resistance, so it as catalyst used in electrochemistry field is more and more widely.

Tungsten carbide electrode manufacturing:
1. Weighed a certain amount of ammonium paratungstate (APT) to make 10% aqueous solution, placed aqueous solution into spray drying apparatus at room temperature for spray-drying microspheres treatment can obtain ammonium paratungstate powder.
2. Placed ammonium metatungstate powder in quartz boat of tube type resistance furnace leads to mixed gas of H2 and CO (H2 as reducing gas and CO as carbon source). And then the furnace temperature was raised to 400 ℃, heat preservation for 1~2 hours, then heated to 900 ℃heat preservation for 6 ~7 hours.
3. After reaction finished, leads to N2 with naturally cooling to obtain tungsten carbide (WC).
4.Catalyst layer production: Uniform mixed WC, activated carbon, polytetrafluoroethylene emulsion (60%) by 10: 1: 3 proportion, added appropriate absolute ethyl alcohol for 5 minutes ultrasonic dispersion and then placed in 80℃ water to heat with stirring makes the mixture to reunite. Placed the aggregate on two-roll mill repeatedly rolling to film, its thickness is 0.2mm.
5. Waterproof layer preparation: uniform mixed acetylene black, anhydrous sodium sulfate and PTFE by 1: 1: 1 mass ratio, and then follow the steps of catalyst layer production process to obtain waterproof layer, its thickness is approximately 0.2mm.
6. To superpose breathable waterproof layer, catalyst layer and current collector layer by layer and pressed on hydraulic machine 10MPa to obtain tungsten carbide gas diffusion electrode.

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Factors of Hydrothermal Method Preparing Hexagonal Tungsten Trioxide

Category: Tungsten Information
Published on 10 August 2016
hexagonal WO3Hydrothermal process is carried in a special closed reaction vessel (reactor), the aqueous solution as medium, by heating the reaction vessel to create a high-temperature, high-pressure reaction environment to make the generally insoluble or poorly soluble material to dissolve and recrystallization, and then by filtering, washing, drying and other separation means to get the ultra-fine, high-purity particles. Hydrothermal method for preparing hexagonal tungsten trioxide, its crystalline form is affected by many factors, such as pH value, hydrothermal temperature and additives and others, the following will specifically analyze the impact of various factors.
 
In the hydrothermal environment to prepare tungsten trioxide, the existence of hydrogen ions (H+) is one of the important factors which affect crystal form of product, especially when the reaction condition is acidic environment. The influence mechanism of pH on tungsten trioxide crystal form is really complex, it is generally believed that when in a different pH environment, the solution ion balance is changed, so that the crystal growth environment changes thus to achieve the purpose of crystal form control, however the specific impact mechanism is still unknown. Studies have shown that, hexagonal tungsten trioxide will be generate in the pH value range of among 1.5~2.0; In addition, tungstate ions will be partially polymerized in the acidic environment to generate paratungstate or metatungstate ions, which is not conducive to the generating of nanoribbons, experiment results also showed that, pH in the range of 11~12, the resulting product was hexagonal tungsten trioxide nanoribbons.
 
Study found out that when the hydrothermal temperature is among 200 ~ 300 ° C, hexagonal tungsten trioxide will be prepared by the hydrothermal method; and when the temperature reaches to 350°C, the resulting product will be orthorhombic tungsten trioxide. The polymorph regulation of hydrothermal temperature on the tungsten trioxide depends on the energy of system changing. Moreover, a study that taking sodium tungstate and HCl as raw materials, citric acid as an additive, the result shows that hexagonal WO3.2H2O will generate at hydrothermal temperature of 150°C, however, the 180°C will get hexagonal WO3.
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Hexagonal Tungsten Trioxide

Category: Tungsten Information
Published on 05 August 2016
hexagonal tungsten oxide crystal structure diagramTungsten trioxide is a unique n-type semiconductor material, that makes it one of the few oxide semiconductors which are easy-to-realize quantum size effect, and performances the excellent properties in photocatalysis, electrochromic, photochromic, gasochromic and other aspects, thus widely used in fields of chemical sensor, fuel cell, light catalyst and so on. Tungsten trioxide has orthogonal, monoclinic, cubic, hexagonal and other crystal structure. Among them, hexagonal tungsten oxide causes many concern because of its special hexagonal passage; many metal ions can be embedded in this hexagonal channel, thereby forming a hexagonal tungsten bronze which exhibits potential application in anode material and rechargeable lithium-ion battery.
 
The crystal structure of the tungsten trioxide is ReO3 type, the result of A-site cation Absence of ABO3 perovskite structure, six oxygen atoms constituting the octahedron, W located therein and the neighbor WO6 octahedron links to form crystals by oxygen atom on the apical. Hexagonal tungsten trioxide has layered structure, and each layer octahedral connected by vertex to form a six-membered ring, in which the crystal axis direction will form a one-dimensional hexagonal channel. Further, the neighbor six-membered ring will form triangles which will also form a tripartite dimensional channel. Some scholars believe that the hexagonal and tripartite channels in hexagonal structure can accommodate cation, and has the chemical or adsorption interaction between each other, and each different cation can be substituted.
 
Hexagonal tungsten trioxide is a metastable crystalline phase, the preparation process is generally requiring moderate; it can generate by hydrothermal method from the raw materials of hydrochloric acid and sodium tungstate, with additives of potassium oxalate and potassium, respectively, hydrothermal synthesis method. Studies have shown that, at different temperatures, the various forms of tungsten trioxide crystal can be converted to each other, when the calcination temperature is 200°C, the product is orthorhombic tungsten trioxide; when the temperature is raised to 300°C, it begins to come out the peak of hexagonal phase tungsten trioxide; when the temperature reaches 450°C, hexagonal tungsten trioxide characteristic peaks disappears completely. Therefore, it can be concluded that hexagonal tungsten trioxide exists stably in interval of 200°C~450°C.
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Tungsten Carbide Nozzle Used for Oil Drilling

Category: Tungsten Information
Published on 03 August 2016

With the development of the oil industry and increasing energy demands, the oil drilling related technology has been developing constantly. In the early years, oil drilling mainly uses impact drilling by human, mechanical drilling and rotary drilling, etc., and at a selected location down or side surface drilled to a diameter of the cylindrical bore underground reservoirs. These types of high-pressure pneumatic drill, DTH drill and cone drill can be used with tungsten carbide buttons to improve the drilling efficiency and extend the service life of the drill. Now the researchers through studying deeply and find a kind of more effective technology that high-pressure abrasive water jet technology for the deep and edge reservoirs exploiting. High pressure abrasive water jet takes high-pressure water as the carrier, adds a certain amount of abrasive particles to greatly enhance the impacting force and the rock formation cutting efficiency also be remarkably improved. So it has a broader application prospect.

Tungsten carbide nozzle plays an important role in high pressure abrasive water jet. It has high hardness, high strength and excellent wear and corrosion resistance. Generally, oil drilling process is always under a high confining pressure environment, so the nozzle needs to withstand the high-speed impact of high pressure grinding compound and it will be wore and failure easily. Such this situation, common materials like steel nozzle will be prone to thermal deformation or be cracked, which needs to change the nozzles frequently and the drilling efficiency decreased. Especially it is extremely inconvenient that remove and replace the drill bit in deep drilling. In addition, to mount tungsten carbide material in the parts most likely to be worn is also a kind of method to improve the properties and extend the service life of nozzle. Furthermore, in the manufacturing process of tungsten carbide nozzle, it can improve the hardness and wear and corrosion resistance further by decreasing the granularity of WC grains based on no reducing the material toughness.

Tungsten Carbide Nozzle Used for Oil Drilling

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Tungsten Carbide Nozzle Used for Sand-blasting

Category: Tungsten Information
Published on 03 August 2016

Sand-blasting treatment is also called shot peening treatment, is a kind of workpiece surface treatment process that powered by compressed air, the beam through the high-speed jet spray material (such as the common copper sand, quartz sand, silicon carbide, iron sand, sea sand, etc.) to the high-speed jet processing workpiece surface. During the process, the surface or the shape of the workpiece has been changed by the cutting and impacting action and obtain certain roughness and cleanliness. Furthermore, the sand-blasting process also improves the mechanical properties and fatigue resistance, which also enhances the binding force and durability of the coating layer and is beneficial for the leveling and decoration of the coatings.

At present, sand-blasting process widely used in mechanical rust removing and polishing. And the sand-blasting equipment used includes inhaled dry blasting machine, pressure-blasting machine dry or liquid blasting machine. Regardless of what type of blasting equipment, tungsten carbide nozzles are the one of the essential components. Compared with other materials, such steel nozzle, tungsten carbide nozzle has higher hardness, higher strength and better performance in wear and corrosion resistance. But there are two problems in the sand-blasting process. One is difficulty in sand suction caused by the poor vacuum degree of inlet wet sand and the small inlet diameter; the other is within the blowhole water mixed with sand from the entrance to the straight pipe does not match or sand mixed with water nozzle wear inappropriate material selection problems caused by straight pipe. So the main criteria used to judge carbide blasting nozzle includes material selection, the length of the diameter of the sand suction tube diameter, the diameter of the blowhole sand-water mixture from the straight pipe sections and other factors. In addition, in the sandblasting process, pay attention to controlling the distance well nozzle and the workpiece, and the position of the welding time control to eliminate the residual stress of the welding surface. And corrosion inhibitors can be added to a mixture of water blasting process to prevent the secondary oxidation of metal surface.

Tungsten Carbide Nozzle Used for Sand-blasting

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Tungsten Trioxide Nanowire CO Gas Sensor Preparation

Category: Tungsten Information
Published on 03 August 2016
CO gas sensorCO, the product of incomplete combustion of carbon fuels and cracking reactions occur at high temperatures, oxidation reaction ect. has become one of the major sources of air pollution, which greatly threats human life and health and environmental protection. The body of CO maximum allowable limit is 10-4, while in Europe the provisions of the environment CO must not exceed 10-5. So, the detection and controlling of CO is becoming urgent, tungsten trioxide based gas sensor is considered to be the most promising sensor for detecting NOx, O2 and NH3 and other poison gases, due to its simple structure, low cost, high sensitivity and gas sensing. This paper presents a method for preparing tungsten trioxide nanowire CO gas sensor which shows as follow:
 
1. Dissolve the weighed analytically pure sodium tungstate dihydrate (Na2WO4.2H2O) in an appropriate amount of deionized water, and taken out ice water bath, magnetically stirred 0.5 to 1 hour;
2. Slowly add, dropwise, 3mol/L hydrochloric acid to the sodium tungstate solution until complete the reaction to generate a pale yellow precipitate tungstate micelle, then stir for 1 hour and centrifuge for 20 minutes;
3. Add an appropriate amount of deionized water and chemically pure potassium sulfate (K2SO4), then turns into a volume of 50 ml reaction vessel after stirring with a glass rod, remarks: the reaction vessel is suggested to be filled with a volume of 80%;
4. Sealed, and carried out hydrothermal reaction for 6 to 72 hours in the oven under 180~270°C, remove the reactor and cooled to room temperature until the end of the reaction; then repeatedly wash and filter the product with deionized water and absolute ethanol, finally get tungsten trioxide nanowire after dried;
5. Weighing and mixing sensitive material of trioxide nanowires, solvents of terpineol and ethanol and binder of ethyl cellulose by a certain proportion, and also an appropriate amount of a low temperature glass frit slurry is appreciate be added to enhance the adhesion with the substrate, magnetic stirring for 2 hour. Ultrasonic treatment for 1.5 hours and then stirred sufficiently to get sensitive magnetic slurry;
6. Using a screen printing method to print sensitive slurry on the silver electrode interdigital alumina substrate, after thermal heat treatment under 250 °C~ 450°C in the air for 1 hour, we finally obtain WO3 nanowire CO gas sensor .
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